Automatic loading and unloading system–Oriole

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Automatic loading and unloading system 

More and more manufacturers like automatic cnc machine very much. We will talk about automatic loading and unloading system in this passage.

First, ordinary laser cutting machine

Automatic loading and unloading system laser cutter

                                   fiber laser cutter

Firstly, an ordinary laser cutting machine requires two people to operate, one person looking after the equipment, and one person picking the material. And two people loading the material together. It is extremely inconvenient and time-consuming for simple cutting (quickly complete cutting) and thick plate cutting. Besides, low efficiency.

Common loading mechanism is suitable for single material and thickness, suitable for single batch production. But the laser automatic loading and unloading system can automatically complete the loading and unloading according to the production requirements of various materials and thicknesses.

Second, automaticly loading and unloading laser cutter

Features

Firstly, the laser cutting loading and unloading system can automatically pick up various sheets cut on the laser worktable. Small workpieces will be placed in a container, and will place larger workpieces on a pallet or transport truck for sorting. And a large number of workpieces can be sorted through various controllable vacuum suction cups.

Secondly, the laser cutting system not only has the characteristics of flexible robot movement and high flexibility, but also has the advantages of laser cutting, such as fast cutting speed, good quality, and narrow slitting. It satisfies the requirements of the development of modern manufacturing. At the same time, use robot in the laser Related technologies in the cutting field can not only technically meet the requirements of complex three-dimensional cutting, but also help improve the quality of industrial products. While reducing production costs, which can bring huge economic benefits to enterprises.

Advantages

The laser cutting automatic loading and unloading system can make the production process more automatic and efficient. Nowadays, the sheet metal processing industry is actively preparing for the introduction of automated production. And the automatic system is undoubtedly a weapon to improve efficiency and pursue a higher return on investment.  All in all, the intelligent automation system will enable enterprises to Obtain an excellent advantage in market competition.

 

Any interests please feel free to contact us.

Oriole

Whatsapp/Wechat: 008613731273956

12kw Fiber laser cutter–Oriole

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12kw fiber laser cutter

Firstly, changes to the sheet metal processing industry

12kw fiber laser cutter

                               12kw fiber laser cutter

The first is to increase the thickness range of different plate processing. In the period of CO2 laser cutting, the maximum power of the laser is under  6000w. The thickness of early fiber laser cutting plates is carbon steel within 20mm and stainless steel within 12mm. Thicker materials are still Traditional processing techniques such as fine plasma, wire cutting or waterjet cutting.

Ten thousand watt fiber laser cutting is the first revolutionary change in the field of sheet metal processing. This is the continuous improvement of the thickness of different materials: aluminum alloy plates can reach 40mm, and stainless steel plates can reach 50mm. With 12kw and 15kw fiber laser cutting machines With the continuous introduction of the, the thickness limit of material cutting will continue to be broken, and the processing price of thick plates will be further reduced, which will trigger more laser applications in the latter half of the field, such as shipbuilding, nuclear power, and national defense. As a result, a virtuous circle is formed, and as a result, a field of use for promoting laser cutting is further expanded.

Secondly, Economic benefit

In addition to the increase in cutting thickness, the cutting efficiency of 10,000-watt laser cutting in the field of medium and thin plates is also improved by multiple levels. When cutting stainless steel plates with a thickness of 3-10mm, the cutting speed of the 10kw laser cutting machine is more than twice that of 6kw. At the same time, the 10kw laser cutting machine can reach 18-20mm/s in the application of carbon steel cutting. Fast double-sided cutting is twice the speed of ordinary standard cutting. It can also cut carbon steel within 12mm with compressed air or nitrogen. And the cutting efficiency is six to seven times the speed of oxygen cutting carbon steel.

The efficiency of high-power laser cutting of thin plates has greatly surpassed people’s past imagination. This is the main reason why high-power laser cutting machines are popular in the sheet metal market. From the perspective of economic benefits, the price of a 10kw laser cutting machine tool is less than 40% higher than that of a 6kw machine tool, but the output efficiency per unit time is more than twice that of a 6kw machine, and it saves labor and space. To the favor of laser processing business owners.

 

Any interests please feel free to contact us.

Oriole

Whatsapp/Wechat: 008613731273956

The materials that fiber laser welding machine can weld-Ariel

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The materials that fiber laser welding machine can weld

Nowadays handheld fiber laser welding machine is more and more popular. So today we will introduce the materials that fiber laser welding machine can weld.

Today the most advanced welding technology in the world is laser welding. The laser welding machine uses high-energy laser pulses to locally heat the material in a small area. It is a new type of welding method, mainly for the welding of thin-walled materials and precision parts. It can realize spot welding, stitch welding, sealed welding, etc.With high aspect ratio, small weld width, small heat affected zone.And fast welding speed , beautiful, no need to deal with or simple processing after welding, small focus spot, high positioning accuracy, easy to realize automation. What materials can the laser welding machine weld?

Fiber laser welding machine operation-Nancy

1. Die steel

The laser welding machine can be used to weld S136, SKD-11, NAK80, 8407, 718, 738, H13, P20, W302, 2344 and other types of die steel, and the welding effect is better.

2. Carbon steel

The laser welding machine welds carbon steel with good results. The welding quality depends on the content of impurities. In order to obtain good welding quality, the carbon content exceeds 0.25% requires to preheat. As the carbon content increases, the sensitivity of weld cracks and notches will increase.

3. Alloy steel

For laser welding of low-alloy high-strength steel, as long as the selected welding parameters are appropriate, a joint with mechanical properties equivalent to the base metal can be obtained.

4. Stainless steel

Because the welding speed and heat-affected zone of the laser welding machine are small, the overheating phenomenon and the large linear expansion coefficient of the stainless steel welding are alleviated, and the welding seam has no defects such as pores and inclusions. Compared with carbon steel, stainless steel is easier to obtain deep penetration narrow welds due to its low thermal conductivity, high energy absorption rate and melting efficiency. Welding thin plates with a low-power laser welding machine can obtain a well-formed joint with a smooth and beautiful weld seam.

5. Copper and copper alloy

Welding copper and copper alloys is prone to problems of infusion and incomplete penetration. Therefore,  For preheating measuresa we should use heat source with concentrated energy and high power; When the thickness of the workpiece is thin or the structural rigidity is small, and there are no measures to prevent deformation, it is easy to produce large deformation after welding, and when the welding joint is subject to large rigid constraints, welding stress is likely to occur; It is also prone to thermal cracks when welding copper and copper alloys; Porosity is a common defect in copper and copper alloy welding.

6. Aluminum and aluminum alloy

Aluminum and aluminum alloys are highly reflective materials. When welding aluminum and its alloys, as the temperature increases, the solubility of hydrogen in aluminum increases sharply.And the dissolved hydrogen becomes a source of defects in the weld. And there are many pores in the weld. There may be a cavity in the root during deep penetration welding. Then the weld bead formation is poor.

Hope this will be helpful to you.Any other questions,pls let me know.

Ariel Liu

Email:xintian122@xtlaser.com

whatsapp&wechat&mobile:0086 17866940010

Youtube link:https://www.youtube.com/channel/UCMSRFDpTVYyIyzM3wBmBZyg

How to judge whether the laser cutting machine is calibrated normally?-Serena

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How to judge whether the laser cutting machine is calibrated normally?

The damaged laser cutting machine of the parts can be directly and obviously manifested. But it is difficult to judge whether the laser cutting head is within the normal calibration level. So what methods can we find out?

1. Stability of laser cutting machine

As the most precise part of the fiber laser cutting machine-fiber laser. Its performance is stable, and the service life of key components can reach 100,000 hours. So the output is very stable and does not appear deviation during the working process. When the laser is not very stable for a certain period of time and there is a small problem in the output, it can be judged with a high probability that it is not within the calibration level, and then it can be overhauled.

2. Verticality

For the fiber laser cutting machine, when the program is programmed, the cutting head will complete the cutting task according to the instructions of the program, so there will be no deviation in verticality. The verticality of the cutting edge is very important. The cutting edge deviates from the place specified by the program instruction, so that the cutting prototype does not meet the actual demand.

3. The width of the slit of laser cutting machine

The laser cutting machine is focus into a small spot, so that the focal point can reach a high power density. The material is quickly heated to the degree of vaporization, and evaporates to form a hole. As the beam and the material move relatively linearly, the hole continuously forms a width Very narrow slit. The above can meet this requirement under normal circumstances, but when the laser head calibration fails, satisfactory narrow slits cannot be cut out and the entire line is not on a horizontal line.

4. Coaxiality judgment

During the calibration process of the fiber laser cutting machine, if the center of the airflow and the center of the beam are not on the same axis, the sparks will sputter unevenly in all directions when cutting the carbon steel plate. Carry out the carbon steel plate drilling test again to observe whether the spark sputtering is uniform, and if it is not uniform, make adjustments. After many repetitions, the coaxiality of the air flow center and the beam center will be adjust to an ideal state.

5. Roughness.

The laser cutting section will form vertical lines. The depth of the lines determines the roughness of the cut surface. The shallower the lines, the smoother the cut section.

6. Grain

When cutting thick plates at high speed, the molten metal will not appear in the cut below the vertical laser beam, but will spray out at the rear of the laser beam. As a result, curved lines are form on the cutting edge, and the lines closely follow the moving laser beam. In order to correct this problem, reducing the feed rate at the end of the cutting process can greatly eliminate the formation of lines.

In addition to the above, there are many phenomena that can determine whether the fiber laser cutting machine is calibrate, such as verticality, etc., regardless of which problem is determine, you should report for repair in time to avoid unnecessary losses.

Protection of the Fiber Laser Cutting Machines in Winter-Serena

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Protection of the Fiber Laser Cutting Machines in Winter

Fiber Laser Cutting Machines are used in various applications throughout the year. And regular maintenance is essential to keep them in top condition. In winter, this is particularly prominent. In order to avoid downtime and unnecessary losses. Be sure to take appropriate anti-freezing measures. These are some tips for maintaining fiber laser cutting machines protection in winter.

Fiber laser cutter

Fiber laser cutter

Temperature

(1) The working environment of the fiber laser cutting machine in winter is harsh. It is necessary to maintain the temperature of the working environment above zero and provide heating when necessary. If there will be no power outage in the local area. The water chiller will not be turned off at night. At the same time, to save energy, adjust the temperature of low and normal temperature water to 5~10℃. It can ensure that the cooling water is in a circulating state and the temperature is not lower than the freezing point.

Although the temperature does not have a great influence on the fiber laser cutting machine. Because many users will add butter to the screw rod. They will definitely forget to clean it in winter. It causes the movement of the fiber laser cutting machine every time it is turned on. For example, the winter in the north is very cold. The temperature of the studio will be very low, although the machine still can’t move after oil is added. At this time, we must ensure that the temperature in the working room reaches the low temperature of the refueling standard. 

Cooling Water for laser cutting machines protection

(1) If the equipment is working continuously, the water flow of the chiller is in a flowing state for a long time, and it usually does not freeze.

(2) The temperature in summer is high, and the temperature of the cooling water must be within the range specified by the equipment. Otherwise, the fiber laser cutting machine will trigger an alarm if the temperature exceeds a certain temperature, which will have a certain impact on the equipment.

Drainage Method

Water tank drain: Open the drain valve (or drain plug) at the bottom of the water tank to drain the water in the water tank. If necessary, you can tilt the water cooler to a certain angle to make the drainage clean.

Drainage of pipes and lasers: first unplug the plug of the four-way water pipe, and then use compressed air to blow from the drain and outlet of the pipe for one minute to force the water stored in the pipe to flow back to the water tank and the drain. Water from the water tank drain .

Unscrew the filter element in the chiller and drain the water from the filter element.

What are the specific requirements for the configuration of the laser cutting machine-Huda

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What are the specific requirements for the configuration of the laser cutting machine

Fiber laser cutter

What are the specific requirements for the configuration of the laser cutting machine

Today, I will follow the editor to take a look at some different knowledge of laser cutting machine,

so that everyone has more understanding of laser cutting machine,

the following is XTLASER finishing Some specific requirements for the configuration of the laser cutting machine:

The processing and application of laser cutting machines have advantages in processing large-thickness steel plates.

How to achieve The key to such an amazing cutting thickness lies in the configuration and combination of cutting gas.

Laser cutting machine processing involves the mixing of different types of gases.

In order to improve cutting quality and efficiency, similar cutting gas source combinations are also different in relate parameter settings.

At present, the domestic mainstream laser cutting machine equipment adopts parameter preset mode, which is in the early stage of cutting processing.

The personnel input the relevant cutting parameters to operate, including the preheating time, cutting speed, cutting torch height and other parameters are really suitable for the cutting of this material?

The following editor would like to talk about our views on this issue.

The key to mastering the flame of the torch is the gas source. Most of the oxygen on site is supply by the pipeline.

The purity and pressure of the oxygen can generally meet the requirements for use.

However, the gas is mostly supply by bottled gas. In the flow scale, the use time is about 2 hours.

In this way, the gas source must be replace in the middle. This will cause large gas pressure fluctuations, which will directly affect the gas flow and cause abnormal cutting.

The bottled gas pressure at the beginning and end of each bottle of gas use

With large fluctuations, warm water heating is a good way to ensure the stability of the air source.

In order to ensure the cutting quality and effect, the laser cutting machine generally has qualitative and quantitative requirements for the cutting gas source,

including the purity, pressure and ratio of the cutting gas source, in order to ensure the cutting quality.

How does laser cutting machine cut copper-Huda

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How does laser cutting machine cut copper

How does laser cutting machine cut copper

Metal laser cutting machine can be applied to cutting a variety of materials.

In recent years, the cutting application of copper products has gradually become popular.

Regarding the cutting of copper products, many workers have many problems with the specific operation and parameter adjustment of the metal laser cutting machine.

Cutting not only requires mechanical cutting, but also requires experience.

The following XT Laser will give you a specific introduction to the metal laser cutting machine. How to cut copper materials:

Metal laser cutting machine

High-reflective metal materials have always been difficult materials for metal laser cutting machines to cut, including metal materials such as copper, aluminum, and gold.

These materials are also common materials in our daily processing.

There are many solutions for metal laser cutting machines to cut high-reflective materials.

An important issue for metal laser cutting machine manufacturers.

When cutting highly reflective metal materials need to add auxiliary gas, when the laser cutting machine cuts metal copper, the added auxiliary gas and material react under high temperature conditions to increase the cutting speed, such as the use of oxygen can achieve the auxiliary combustion effect.

Nitrogen is an auxiliary gas for laser cutting equipment to improve the cutting effect. For copper materials below 1 mm, metal laser cutting machines can be used for processing.

Therefore, when using a metal laser cutting machine, there is no need to worry about whether it can be cut.

At this time, attention should be paid to the processing effect, and it is best to use nitrogen as an auxiliary gas.

When the thickness of metallic copper reaches 2mm, nitrogen processing cannot be used.

At this time, oxygen must add to oxidize it to achieve cutting.

Through the above description, you should know how the laser cutting machine should material copper materials.

In fact, when we are cutting, what we pay attention to is not whether we can finish cutting the material and how much we can cut in an hour, but the problem of cutting accuracy.

How to grasp the cutting accuracy of the metal laser cutting machine is the most important.

1000w fiber laser welding machine+Karina

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1000w fiber laser welding machine

1000w fiber laser welding machine.
From last year,the fiber laser welding machine is more and more popular~~Especially the handheld fiber laser welding machine.
It is easy to operate,the welding edge is smooth,mostly no need second processing.And you can use hand to control the welding speed,angle,etc.
Why the handheld laser welding machine is so popular?
Firstly,simple operation.
The laser welding machine only include the laser source,laser welding head,water chiller,operation system.
There are several buttons on the machine,laser source switch,power supply switch,system switch,water chiller button.
And on the system screen,some parameters here should be adjusted.
For different material and thickness,the welding parameters are different.

It mainly to adjust the PWM duty cycle,PWM frequency,laser power.Also need to find the correct focus on the welding head.
Before shipping,we will test the machine,and save some parameters on system,when you get machine,you can weld it and learn it from the system parameters.Also we have the parameters list,when you get machine,will also reach you.
Secondly,Great welding effect.
The fiber laser welding machine has the small spot,small welds and small deformation.
Thirdly,running cost is lower.
Only need electrical consumption and little gas,Nitrogen is okay.
And comparing with YAG welding machine,the photoelectric conversion rate is higher.Means you can pay few money on electrical fees.
Finally,No need maintenance.
Only need to change the protective lens and nozzles after using a period.
The cost of the laser welding machine also going down~~
If you are looking for the welding machine,contact us.
Email:xintian103@xtlaser.com
whatsapp:+8615726172152

Fiber laser welding machine operation-Nancy

Laser Cutting Machine Solution-Damon

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Laser Cutting Machine Solution-Now various industries such as light industry and heavy industry widely use the Laser cutting machines . At present, there are traditional cutting machines. Such as plasma cutting machines, flame cutting machines and laser cutting machines. In the metal cutting machine, there are currently traditional cutter cutting machines and laser cutting machines. The individual laser cutting machines are mainly metal sheet metal processing, metal cutting. And also metal cutting, casing, chassis cutting processing, sanitary ware, kitchen utensils, instrument exterior panels, elevator panels and other industries.

Laser Cutting Machine Solution

At present, laser cutting machines are divided into medium and small power and high power cutting machines. The medium and small power cutting machines are individually below 1000W. The price is absolutely cheap. And the thickness of the cutting metal does not exceed 10 thicknesses. The high-power laser cutting machine is more than 1000W or even several kilowatts. The cutting thickness is thick. The price is relatively high, and the processing of large manufacturers such as auto parts is more suitable.

Carbon steel plate cutting: The modern laser cutting system can cut the maximum thickness of carbon steel plate by 20mm and the slit of the thin plate can be narrowed to about 0.1mm. The laser-cut low-carbon steel has a very small heat-affected zone and is flat and has a good verticality. For high carbon steel, laser cutting trimming quality is better than low carbon steel, but its heat affected zone is larger. The XTLASER laser cutting machine has a maximum cutting depth of 250mm.

Stainless steel cutting: laser cutting makes it easier to cut stainless steel sheets. XT laser’s low-power 500w laser cutting system cuts stainless steel up to 4mm.

Alloy steel plate cutting: Most alloy steels can be cut by laser, and the quality of trimming is good. However, tool steels and hot-mould steels with high tungsten content will have corrosion and slag during laser cutting.

laser cutter

High power fiber laser cutting machine

Running cost of fiber laser cutter-Flora

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Running cost of fiber laser cutter

When fiber laser cutting machine working, there are somethings to consume. Now, let us tell the running cost of fiber laser cutter with you.

Electric power

Real machine running cost occupy 60%~70%. For 4 kw plate and pipe fiber laser cutting machine, the rate power is about 44 kw*60%~70%. The real electric power cost is 26.4~38 kw/h.

Auxiliary gas

When cutting carbon steel, the machine will need Oxygen. When cutting aluminum, the Nitrogen need to consumed. One bottle of Oxygen is about $50.

The thicker carbon steel you cut, the less Oxygen pressure you need, because if use higher Oxygen pressure for thicker sheet, it will be burned. For aluminum, the thicker metal sheet, the higher Nitrogen pressure it needs. For example, if cut 1 mm aluminum, use 10 kg Nitrogen. If cut 4 mm aluminum, need 20 kg Nitrogen.

Quick wearing parts

The quick wearing parts mainly including nozzle and protective lens. Usually consumes 20~30 pieces in the first year, but the consume will be reduced later. The consume rate have big relationship with worker’s operation. Protective lens $15/piece, so the cost of nozzle and protective lens is about 500 dollars at first year.

XT LASER already shipped many laser cutting machines home and abroad, and has won an excellent reputation in the global market, domestic laser research institutes maintained long-term friendly cooperation.

Any inquiry, feel free to contact us:

Email: xintian131@xtlaser.com

Skype: XTlaser-Flora

Mobile/Whatsapp/Wechat:0086 13153030563

Web: www.xtlaser.com

Youtube Homepage:https://www.youtube.com/feed/my_videos