Operating cost of laser cutter–Oriole

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Operating cost of laser cutter

Today, we will show you the operating costs of the laser cutting machine. It includes 3 parts: electric power, auxiliary gas and spare parts.

1.Electric power.
Real machine runing cost occupy 70%. For exmaple, 2000w Raycus XTC-1530HT rated power is 31kw,

Operatiing cost of laser cutter

      Operatiing cost of laser cutter

the real electric power cost is 18.6-21.7kw/h (including the water chiller&fan).

2.Auxiliary gas: Oxygen, Nitrogen, Compressed Air
Standard oxygen or nitrogen gas bottle is 40L/bottle
1mm Carbon steel  40L/40minutes; 2mm Carbon steel 40L/50minutes; 3mm Carbon steel 40L/60minutes;
4mm Carbon steel 40L/70minutes; 5mm Carbon steel 40L/80minutes; 6mm Carbon steel 40L/90minutes.

Oxygen is used to cut carbon steel, can increase combusting speed and accelerating cutting speed.
Nitrogen is used in cutting nonferrous metal, like stainless steel and aluminum. It can avoid them turn black.
Compressed Air is used to cut aluminum, stainless steel, galvanized steel sheet, etc. It can provided by
Air Compressor, the price is low. It nearly same as Nitrogen’s efficiency. The cutting surface appears yellow.

3.Spare parts.
Main quick wear parts includes nozzle and protective lens, their consumption is about 20-30 pieces one year.
Focus lens, Colimataing lens and Ceramic rings needn’t often change. You can prepare one set for spare.($350)

No. Name Quantity Time Hours USD/Piece Remark
1 Nozzles 1 300-500 hours 10 Better environment, longer using time.
2 Protective lens 1 300-500 hours 15
3 Focus lens 2 4000 hours 150
4 Collimataing lens 2 4000 hours 150
5 Ceramic rings 1 4000 hours 50

Any  need or questions welcome to contact us without any hesitation.

Oriole

Whatsapp/Wechat: 008613731273956

Email: xintian161@xtlaser.com

Advantages and development prospects of automatic loading and unloading equipment–Oriole

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Advantages and development prospects of automatic loading and unloading equipment

automatic loading and unloading equipment

Firstly, the suction cup is automatically loaded.

In traditional manual feeding, for example, a 3m×1.5m sheet requires at least three workers to lift the sheet. And need an electric hoist to assist the feeding of heavy sheets. The time required for a sheet is at least three minutes, and the safety risk is very high and big. After using the suction cup to automatically load the material. It only needs manual button operation, which takes 10 seconds to complete the material. Because the equipment’s ergonomics and safety protection measures are in place, personal injury and safety accidents are zero. Andavoid the open type. Production is easy to cause harm to people, while improving work efficiency and reducing labor costs.

Secondly, it can meet the diverse needs of users.

When the production site is narrow and long, can load the equipment from the back of the fuselage workbench. When the site is relatively spacious, can load it from the side of the fuselage, according to the different needs of users, it can meet diversified production conditions and achieve flexibility. It can also ensure compact structure and small floor space.

Thirdly, the overall system has a high degree of automation.

The automatic loading and unloading equipment of the laser cutting machine can realize the cyclic operation of the whole process of plate loading-cutting-unloading through one-key operation. It can also cut manually and step by step. It can match with a three-dimensional material library to intelligently divide materials of different thicknesses. Layer management and easy control.

Fourthly, the function can be expanded at any time to realize the production of multiple machines on the same line.

One automatic loading and unloading equipment can load and unload multiple laser cutting machines. In the later stage, if you expand your production, you can connect multiply units at the same time. Without changing the inherent structure, more and more manufacturers will choose laser cutter and will improve the function of laser equipment.

Fifthly, strong your own brand.

The high degree of equipment automation can enhance the company’s brand image and help strengthen the company’s market competitive advantage.

Any interests please feel free to contact us.

Oriole

Whatsapp/ Wechat: 008613731273956

Advantage and service life of laser marker machine-Dora

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Advantage and service life of laser marker machine

Laser marker machine is used more and more widely. Today introduce the advantage of laser marker machine for you. Also many customers must be interested in the service life. So today also introduce the service life briefly.

 

I.LASER MARKER MACHINE ADVANTAGE 

First, Ultra-low power consumption. It will take about one kilowatt-hour in two hours;

Second, The service life is 100,000 hours. No consumables and maintenance-free;

Third, Very small floor area, generally less than 1 square meter;

Fourth, The operation is very simple;

Fifth, The marking effect of fiber laser marking machine is permanent without falling off;

Sixth, Beautiful and generous marking effect.

 

II. SERVICE LIFE

The service life of fiber laser marker machine is 100,000 hours. If machine continues working for 24 hours a day, it will take 11 years. According to customer feedback, most fiber laser marker machines have been used for 5 years. And they are currently running well.

 

III. HOW TO INCREASE THE SERVICE LIFE

Developing good operating habits and regular inspection and maintenance of the machine will help.

First,  Cut off the power supply of the marking machine and the computer when the machine is not working.

Second, Cover the lens cover to prevent dust from polluting the lens when the machine is not working.

Third, Don’t inspect and maintain when machine is working. At the same time, don’t let non-professional person inspect and maintain.

Fourth, Any failure of this machine should immediately cut off the power supply.

Fifth, The dust will be adsorbed on the focusing lens after long using. So it will reduce the power of the laser and affect the marking effect. More serious it may cause the optical lens to absorb heat and overheat and burst. As a result, when the marking effect is not good, check carefully whether the surface of the focusing lens is contaminated.

 

At last, one more video as belowed is shared to you to know XTLASER MARKER MACHINE well.

https://youtu.be/T55OvHQtM6Y

Hope there information will be helpful to you .

By the way, any questions, please feel free to contact us.

My email is xintian118@xtlaser.com

My phone is +86 130 7536 8010(Whatsapp/Wechat)

Maintenance of fiber laser cutter–Oriole

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Maintenance of fiber laser cutter

More and more company choose laser cutter,  we will show you maintenance of fiber laser cutter in this article.

1. Lens cleaning for fiber laser cutting machine maintenance

Fiber laser cutter

Fiber laser cutter

The cutting head of the fiber laser cutting machine has protective lenses, focusing lenses, etc., whose function is to reflect and focus the laser light from the laser head through the lens. The lens is prone to dust and other contaminants, resulting in laser loss or lens damage.
Maintenance method + cycle: check the lens every two months, check the protective lens or focusing lens before going to get off work every day, if there is dust and other contaminants, use a professional cleaning cloth and absolute ethanol to wipe gently in the same direction, if there is If damaged, replace it immediately.

2. Water tank cleaning for fiber laser cutting machine maintenance

Before the fiber laser cutting machine works, the water quality of the water cooler tank must be checked. The water quality and temperature of the circulating water directly affect the service life of the laser.
Maintenance method + cycle: regularly replace the circulating water and clean the water tank. Replace it every six months or before long-term use.

3. Fan cleaning for fiber laser cutting machine maintenance

The use of the fan on the fiber laser cutting machine for a long time will cause the fan and air duct to accumulate a large amount of solid dust, which will cause the fan to generate a lot of noise, and it is also not conducive to dust removal and deodorization.
Maintenance method + cycle: loosen the connection hose clamp between the exhaust pipe and the fan, remove the exhaust pipe, and clean the dust in the exhaust pipe and the fan. Clean the fan once a month.

4. Guide rail cleaning for fiber laser cutting machine maintenance

Rails and racks are one of the core components of the equipment, and their function is to guide or support the equipment. During the operation of the equipment, due to the large amount of dust and smoke generated during the processing of the workpiece, the smoke and dust will be deposited on the surface of the guide rail and the frame for a long time, which will affect the processing accuracy of the equipment.
Maintenance method + cycle: first wipe the original lubricating oil and dust on the guide rail and the frame with a non-woven cloth, and then replace the new guide rail lubricating oil. Clean the guide rails and racks once a month.

5. Maintenance of screws and couplings

After the fiber laser cutting machine has been working for a period of time, the screws and couplings at the motion connection are easy to loosen, which affects the stability of the mechanical motion. Therefore, it is necessary to observe whether the transmission parts have abnormal noise or abnormal phenomena during the operation of the machine, and promptly Contact the manufacturer for adjustment and maintenance.
Maintenance method + cycle: regularly communicate equipment and maintenance matters with the manufacturer. Check the noise and abnormality of transmission components once a month.
The above is the maintenance analysis of fiber laser cutting machine. The main products of Xintian Laser include laser cutting machine, full CNC hydraulic bending machine, laser welding machine, laser marking machine and laser application automation equipment, etc., which are used in sheet metal processing, chassis Cabinets, lighting, mobile phones, 3C, kitchenware, sanitary ware, auto parts machining and hardware industries.

Any interests welcome to contact us when you are free.

Oriole

Whatsapp/Wechat:008613731273956

How to choose a suitable laser cutting machine.–Oriole

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How to choose a suitable laser cutting machine.

  • Firstlly, choose according to the material to be processed and the cutting thickness

Choosing a suitable power according to the actual material and the thickness of the cutting, so that purchase a suitable type laser cutting machine and the processing format can be determined. And it can be a simple pavement for the later procurement work. The application field of laser cutting machine involves many industries such as sheet metal processing, metal processing, advertising, technology, medical equipment and so on.

  • light

    how to choose a suitable laser cutting machine

    Secondly, choose according to the smooth cutting surface:

Whether the cutting surface of laser cutting has burrs or not is mainly determined by the cutting thickness and the gas used. There is no burr for cutting below 3mm. Nitrogen is the best gas, followed by oxygen, and air is the worst. The metal laser cutting machine has the least or no burrs, the cutting surface is very smooth, the speed is relatively high. And the material deformation is relatively small.

  • Thirdly, selection of core parts of laser cutting:

Imported lasers generally use more IPGs, and domestic ones generally use Raycus. At the same time, also need to pay attention to other parts of laser cutting , such as whether the motor is imported servo Motor, guide rail, bed, etc. Because they affect the cutting accuracy of the machine to a certain extent. One thing that needs special attention is the cooling system of the laser cutting machine-the cooling cabinet. Many companies directly use household air conditioners for cooling. In fact, everyone knows that the effect is very bad. The best way is to use industrial air conditioners. In order to achieve the best results.

  • Last but not least, power selection:

For example, most factories cut metal sheets below 6mm. There is no need to buy a high-power laser cutting machine. A 1000W laser cutting machine can meet the production needs. If the production volume is large, I worry that the 1000W efficiency is not as good as the high-power laser cutting machine. The best choice is to buy two or more small and medium-power laser cutting machines. This choice will help manufacturers in controlling costs and improving efficiency.

Any need welcome to contact us when you are free.

Wechat/Whatsapp:008613731273956

What is the market prospect of high-power laser cutting machine?–Oriole

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What is the market prospect of high-power laser cutting machine?

What is the hottest topic in the laser cutting industry? It must be a 10,000-watt laser cutting machine. In recent years, the domestic laser cutting industry has a rising trend, and the development of laser cutting machine equipment has become more and more high-quality. The power of laser cutting machines has grown from the kilowatt level at the beginning to more than 10,000 watts,. What is the market prospect of high-power laser cutting machine?

  • Firstly, higher thickness.

In modern industrial manufacturing, laser cutting machines are widely used in the processing of materials such as stainless steel, manganese steel, aluminum, and aluminum alloys, and are widely used in various heavy and light industries. The market size of laser cutting machine alone accounts for more than 40% of the entire laser industry, and it is one of the most important application equipment in various industries in Canada. Among them, high-power laser cutting machines are widely loved by users.

Application of laser cutting machine

Application of laser cutting machine

  • Secondly, higher speed.

Stainless steel is a popular processing material. Before the birth of the high-power laser cutting machine. The thickness of the stainless steel that the laser cutting machine can cut was just 12 mm or less.  When cutting stainless steel with a thickness of 10 mm, the cutting speed of a 10,000 watt laser cutting machine may be twice that of a kilowatt laser cutting machine.

  • Thirdly, higher efficiency.

Although the efficiency of high-power laser equipment is very high, high-power fiber laser cutting machines also have the problem of high prices. However,  I believe that high-jump power laser cutting opportunities become more and more friendly.

 

Any interests welcome to contact us for more informations.

Oriole

Wechat/Whatsapp:008613731273956

Fiber laser cutting machine program software-Jill

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Fiber laser cutting machine program software

Fiber laser cutting machine program software is the control system.

Some customers worry about the machine software operation.

No worries,it is easy,i am a girl,when i came to our company ,i spent 2days to learn the whole machine oepration.

So you know,even for a girl,it only need 2days.

Firstly,for metal plate cutting,the software support format is DXF file,its same as CO2 machine and other CNC software.

Tube cutting need IGS or ZZX format,i think most customers use some CAD software to make designs,it also can export the IGS format.

For the demo software files  ,you can contact us,we can send to you.

Many customers said the function is similar like CAD,easy to operate.

Plate cutting software: Cypone,Cypcut,Hypcut from Bochu(FSCUT1000,FSCUT2000,FSCUT8000)
Tube cutting software: Tubepro from Bochu(FSCUT3000S)

Cypcut interface is like this:

Secondly,there are many basic functions,like nesting,array,drawings,scale,Micro Joint,Auto sort,etc.

Except these parts,then it is the cutting parameters settings.We should set the gas pressure,focus,cutting height,pierce,frequency,cutting speed for different materials and thickness.

Before shipping,engineers will test the machine and save parameters on your machine.And usually for fiber laser cutting machine,customers need engineers installation and training.So do not worry about it.

Thirdly,the software with the control handle,including the signal receiving device,you can leave the machine 5 meters away to operate the machine,no need worry about the safety.

On control handle,there are the functions to adjust the laser head ,the cutting position.

Like Zero,make the laser head back to Zero point.

Frame is to make sure the cutting position.

And control the laser head move back and forward.Blow the gas.

Start cutting,stop cutting,pause cutting.

Dry cut,no real cutting,to check Mechanical running,etc.

So no need to worry about the operation.Do not image a big problem for yourself.

Any questions,contact us.

Email:xintian143@xtlaser.com

Whatsapp:+86 130 4603 3839

Tube pipe fiber laser cutting machine xt laser is more popular-Jill

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Tube pipe fiber laser cutting machine xt laser is more popular

Tube pipe fiber laser cutting machine xt laser is more popular.

What are the advantages of tube pipe fiber laser cutting machine xt laser to improve pipe processing? There are two advantages that traditional processing methods cannot do.

One is flexibility.

How can a laser tube cutting machine be flexible? It is almost cut as much as you want. It can cut any shape on pipe, and the laser can complete the perfect cutting in any direction. The shape can be flexibly and quickly changed by computer programming design. The high flexibility of the laser pipe cutting machine provides strong and advantageous technical support for more and more personalized processing, thereby reducing the number of molds used.

https://youtu.be/90tUAFiBb4s

https://youtu.be/mJlzrvyAOLo

https://youtu.be/KYyFN8XngO0

https://youtu.be/TEU2A6khHk0

The second is accuracy.

Compared with traditional processing equipment such as flame cutting, plasma cutting, and water cutting, laser cutting of metal plates has much higher accuracy. At the same time, as mentioned above, different materials may undergo slight expansion and contraction during processing. Laser cutting The pipe machine can be flexibly adjusted according to these deformations, which is also unattainable by many traditional processes.

At present, foreign laser tube cutting technology is very mature. But China Brand has become more and more popular in the international market. For example,our tube cutting machine has been to more than 30 countries. Countries and regions, including fitness equipment, office furniture, kitchenware, lamps, automobile manufacturing and other fields. This is inseparable from the obvious advantages of the device itself.

Performance characteristics of laser tube pipe fiber laser cutting machine.

Firstly: The laser pipe cutting machine uses electric pipe clamps, which are suitable for round pipes, square pipes, oval pipes and various special pipes, which are stable and will not shift.

Secondly: The imported IPG laser brings stable light source output, good beam quality and high accuracy.

Thirdly: The laser pipe cutting machine adopts imported special pipe cutting software and has the core technology of efficient cutting, which is the fundamental guarantee for effectively saving materials and improving cutting efficiency.

Any questions,just let me know.

 

Email:xintian143@xtlaser.com

whatsapp:+86 130 4603 3839

High power Enclosed fiber laser cutter 2560GP-Jill

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High power Enclosed fiber laser cutter 2560GP-Jill

 

For highe power fiber laser cutter,most customers would like to choose enclosed type.

 

1,Enclosed type with double exchange table 2560GP

2,Cutting area optional: 2000x4000mm,2000x6000mm,2500x6000mm,2500x8000mm,etc,.

Machine videos： https://youtu.be/0_TrhcGqM3U

Cutting videos:

https://youtu.be/JL5TZDVvE1Y

https://youtu.be/VhghYFm0NvY

https://youtu.be/ntmy2DYbqHo

https://youtu.be/0PlWT-csLIo

https://youtu.be/VEnaVfgSNmE

 

3,Exchanging Platform Automatic Door

Firstly,we introduce the automatic door.

Exchanging Platform Automatic Door

When 2 table exchanges,the exchane table door will be up. And for the operator who are loading plate to the behind exchange table,they will notice exchange table working,and take care.
So it can protect operator from hurting.

 

And also,we introduce the automatic Exchanging Platform.
It adopts an up and down exchange platform, parallel shift;
The converter is responsible for controlling the exchanging motor;
The machine is able to finish the platform exchanging within 25s,greatly save loading and unloading time.

 

4,Dual Camera Monitor system.

Dual Camera Monitor system.

Dual camera,no blind area;
Watch the cutting process in real time;
Dual LCD display.

 

5,Fume extractor system

When you cut,there is smoke.We will offer 2 smoke fan free charge.Smoke fan will exhaust the smoke outside door.

If you don’t like this,you can also choose the fume extractor system.It can purify the smoke and you can use it indoor.

There are 2 port connection.One port for machine cover smoke purify.

One port connected with the machine body to purify the smoke inside.

 

6,Air compressor

when cut stainless steel and aluminum,you need the nitrogen gas.

When cut carbon steel,you need the oxygen.

Considering nitrogen is not cheap. So some customers would like to use the air compressor to cut.

And for high power machine,if you use air compressor to cut,the cutting speed will be much improved too.

We recommend 1.6Mpa.

 

More questions just let us know.
Jill from XT LASER
E: xintian143@xtlaser.com
WhatsApp&Wechat&Mobile: +86 130 4603 3839
Skype: lasermachine01

High power Enclosed fiber laser cutting machine 1530G-Jill

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High power Enclosed fiber laser cutting machine 1530G-Jill

 

For highe power fiber laser cutter,most customers would like to choose enclosed type.

 

1,Enclosed type with double exchange table 1530G

A fiber laser cutting machine.

fiber laser cutting machine

 

2,Cutting area optional: 1500x3000mm,2000x4000mm,2000x6000mm,2500x6000mm

Machine videos： https://youtu.be/J3skdAQJsj4

 

3,Exchanging Platform Automatic Door

Exchanging Platform Automatic Door

When 2 table exchanges,the exchane table door will be up,and for the operator who are loading plate to the behind exchange table,they will notice exchange table working,and take care.
So it can protect operator from hurting.

 

Automatic Exchanging Platform.
It adopts an up and down exchange platform, parallel shift;
The converter is responsible for controlling the exchanging motor;
The machine is able to finish the platform exchanging within 25s,greatly save loading and unloading time.

 

4,Dual Camera Monitor system.

Dual Camera Monitor system.

Dual camera,no blind area;
Watch the cutting process in real time;
Dual LCD display.

 

5,Fume extractor system

When you cut,there is smoke.We will offer 2 smoke fan free charge.Smoke fan will exhaust the smoke outside door.

If you don’t like this,you can also choose the fume extractor system.It can purify the smoke and you can use it indoor.

There are 2 port connection.One port for machine cover smoke purify.

One port connected with the machine body to purify the smoke inside.

 

6,Air compressor

when cut stainless steel and aluminum,you need the nitrogen gas.

When cut carbon steel,you need the oxygen.

Considering nitrogen is not cheap,so some customers would like to use the air compressor to cut.

And for high power machine,if you use air compressor to cut,the cutting speed will be much improved too.

We recommend 1.6Mpa.

 

More questions just let us know.
Jill from XT LASER
E: xintian143@xtlaser.com
WhatsApp&Wechat&Mobile: +86 130 4603 3839
Skype: lasermachine01