Wide application of fiber laser cutting machine–Oriole

/in , , , /by

Wide application of fiber laser cutting machine

In the sheet metal processing process, punching is one of the important links. And the use of punching technology is the use of fiber laser cutting machines for punching, which can bring users high-precision and high-efficiency material processing, which is currently more popular. Intelligent processing equipment. Fiber laser cutting machine has a wide range of applications. Let us introduce wide application of fiber laser cutting machine.

  • Firstly, application of household appliances and kitchen appliances industry

The manufacture of household appliances and kitchen utensils is mainly made of stainless steel, iron, copper and other materials. And the thickness is relatively thin. When the thickness of the cutting material is small, the fiber laser cutting machine can cut the material faster and better. In addition, the equipment has high dieless cutting accuracy, which improves the output of household appliances such as range hoods and washing machines. However, the traditional cutting process requires more molds due to its fast cutting speed, which wastes time and increases costs.

  • Secondly, application of construction machinery

In the construction machinery industry, the round hole plate is the most common, and the fiber laser cutting machine has a punching function, which can directly determine the position of the hole. The equipment can use laser to cut materials directly, which saves the drilling process and improves production efficiency. However, the premise is that the diameter of the plate hole is greater than or equal to the corresponding minimum diameter. And the roughness and diameter before processing must be within the cutting capacity of the equipment Inside;

  • Thirdly, application of agricultural machinery industry

The traditional agricultural machinery manufacturing still stays in the stamping process mode, which will not only wear more molds. But also keep the products intact, which is not conducive to product updates. The optical fiber laser cutting machine adopts program control and can cut a variety of plates without molds and knives, which is beneficial to the processing and production of agricultural machinery.

 

Any interests on laser cutter welcome to contact us for more informations.

Oriole

Wechat/Whatsapp:008613731273956

Why choose high-power laser cutter–Oriole

/in , , /by

Why choose high-power laser cutter?

Application of laser cutting machine in shipbuilding industry

Why choose high-power laser cutter

Once the high-power  laser cutting machine appeared, it completely broke the market monopoly. We will talk about why choose high-power laser cutter. The application of high-power laser cutting machine can replace traditional processing methods and reduce mold investment, thereby improving processing efficiency and workpiece accuracy, and reducing production costs.

What is the advantages for high-power laser cutter? The advantages are as follows:

  • Firstly, three-dimensional cutter

The high-power three-dimensional laser cutting machine can realize 2D and 3D cutting, and the machine structure can be designed according to ergonomics. Even the difficult surface processing can be simple and completed.

  • What’s more, flexibility

What’s more, the high-power 3D laser cutting machine has flexibility and fast action performance, so it can support multi-angle, multi-directional flexible cutting.

  • high processing accuracy

The high-power 3D laser cutting machine has high processing accuracy. When the high-power 3D laser cutting machine is applied, the auxiliary gas is used, which is conducive to the comprehensive control of the cutting accuracy and the cutting section.

It is precisely because of these advantages of high-power 3D laser cutting machines that they have been widely promoted in the construction machinery, aerospace, military, and construction machinery industries.

Any interests welcome to cntact us when you are free.

Best regards.

Oriole

Wechat/Whatsapp:0013731273956

The important part of 1530G fiber laser cutting machine-Ariel

/in , /by

The important part of 1530G fiber laser cutting machine

 

Today we will introduce the important part of 1530G fiber laser cutting machine.Hope it can help you learn more about

XTLASER fiber laser cutting machine.

1.About the laser source

We have Raycus,MAX and IPG laser source can be chose.

As we said before,Raycus is the best brand in China.Its quality and service are also very good.While IPG is
German brand,it is more stable but its price is more expensive than Raycus.So client can choose the laser source
according to their budget.There is one thing need to notice.If the customer cut material in alumimun occupies
a large proportion(≥30%),we will recommend IPG laser source.Because aluminum is high-reflective mateirals. it
will have damage to the common laser source after long time using.If the client only need to cut stainless steel
and carbon steel,then IPG or Raycus is ok.

2.Other main configurations

Firstly, control system:FSCUT2000C;

Secondly, Gantry:aluminum profile;
Thirdly, Servo motor:Japan Fuji(X:1.0kw Y:1.5kw  Z:0.4kw)
Forthly, Cutting head:Raytools BMH115;
Finally,Machine body weight:5200kgs

3.About the cutting speed and cutting ability
For same materials,the larger the laser power,the faster the cutting speed.That’s why more and more clients choose
higher laser power machine.We don’t recommend our client choose 1kw and 1.5kw now.Because they are now being
phased out of the market.

We can send you the the cutting speed table in attachment for your reference.Not like metal plate,the tube cutting need to
consider the tube materials,shape,diamater ect.Then the cutting ability is different.And the maximum cutting power
of the pipe cutting part can only be 3kw beause the chuck bearing limit. (even we have many clients choose 6kw 1530GT
model,their tube cutting ability can only up to 3kw)

If you have any other questions about the machine,pls feel free to contact us.We will send you a detailed quotation list.

Ariel 

Email:xintian122@xtlaser.com

whatsapp:0086 17866940010

What should you do when meet these common faults of fiber laser cutter-Charles

/in , , , /by

What should you do when meet these common faults of fiber laser cutter-Charles

Like people, sometimes fiber laser cutter also don’t work , but most of problems is commo faults.

If you also have same problems on your fiber laser cutter, XT Laser bring you to learn what you need to check, then find the solutions.

 

1.Cutting head of fiber laser cutter

A) Capacitance value turns to 0

It’s necessary to check whether  ceramic ring and nozzle are dirty and blocked.

B) Alarm after touching board

Necessary to inspect whether the connection of radio frequency line is normal and whether clamp ring becomes flexible

C) Calibration abnormality

Should inspect whether encoder line becomes flexible and whether oxidization happens to the interface

2.Servo motor of fiber laser cutter

A) 320 regenerative overloading

Regenerative energy exceeds capacity of regenerative resistance. It’s necessary to inspect whether resistance short connection is normal or circumscribed resistance arises

B) 410 undervoltage. Main circuit power supply part in the servo unit is inspected to be undervoltage, It’s necessary to inspect servo voltage fluctuation scope is exceede, too

C) 520 vibration alarm

It’s necessary to check abnormal sound of the motor and motor speed at the time of running fiber laser cutter.

Keeping lower motor speed or speed ring gain (Pn100).

Necessary to inspect whether the value of rotation inertia ratio exceeds actual value or changes a lot. It’s necessary to correctly set rotation inertia ratio (Pn103)

D) 710 instantaneous maximum load and 720 continuous maximum load

Jinan Xintian Technology Co., Ltd.-Operation Manual for Fiber Laser Lath Cutter

In case of the motor failing to be actuated due to mechanical factor, resulting in too large load at thetime of running. It’s necessary to inspect whether foreign matter happens to rack and guide rail as well as running speed of the motor.

E) F10 Power supply phase shortage

When the power supply of main circuit is in the state of ON and one phase from R, S and T phases is under the state of low voltage for above 1s

It’s necessary to inspect whether power supply wiring is correct and as well as whether each voltage of power supply equilibrates.

F) 101 motor overcurrent detection (current exceeding allowable current passes through the motor) yet

It’s necessary to inspect whether cable wiring for main circuit cable is wrong or undergoes bad contact.

Inspecting short circuit or earth short circuit happens in the servo motor.

To inspect short circuit or earth short circuit happens in the servo unit.

It’s necessary to inspect high load borne by the servo motor at the time of stoppage or low-speed running.

It’s necessary to confirm whether short circuit happens between UVW phases of servo motor connection terminal of servo unit as well as between UVW and ground connection.

G) 400 overvoltage (main circuit power supply part in the servo unit is detected to be of overvoltage)

Check the voltage of power supply. It’s necessary to improve power supply situation as well as set surge suppressor and then connect servo unit power supply anew. In case of alarm still arising, it’s possible that failure happens to servo unit. It’s necessary to replace servo unit

H) 510 supervelocity (motor speed exceeds the highest speed)

To check error of U, V and W phases of motor wiring and confirm wiring of servo motor, too

It’s necessary to inspect whether motor speed exceeds the highest speed. And lower speed command input gain and adjust servo gain or operating conditions.

I) 740 impulse current restricts resistance overloading, also

It’s necessary to inspect allowable times of exceeding impulse current restriction resistance at the time of main circuit power is ON/OFF as well as lower ON/OFF frequency of main circuit power.

J) 810 Encoder backup alarm

It’s necessary to inspect encoder connection as well as carry out setting of encoder.

Also it’s necessary to inspect whether battery of encoder connector as well as connector status are correct

K) C90 encoder communication fault

Also it’s necessary to inspect the state of connector for encoder. It’s necessary to insert the connector for encoder anew and confirm encoder wiring.

Environmental influence, improvement of usage environment and changing cable. In case of not improved, it’s necessary to replace servo unit.

If any more information, please let us know.

Email: xintian159@xtlaser.com

Whatsapp: + 86 150 2814 0513

Contact person: Charles Yin

Safety measures for using fiber laser cutting machine-Charles

/in , , , /by

Safety measures for using fiber laser cutting machine

fiber laser metal cutter

During operation and maintenance of a Fiber Laser Cutting machine. It is important to remember some basic safety measures for using fiber laser cutting machine. Fiber Laser cutting systems are advancing systems of cutting technology  in fabricating shops throughout the world. And they require an advanced approach to maintenance and care. With proper maintenance, and an eye to safety, you can keep your fiber laser machine cutting for years to come.Now let’s talk about the safety measures for using fiber laser cutting machine.

Safety measures for using fiber laser cutting machine:

1.Learn Your Machine

– First off know your machine. Read and understand the maintenance manual for the machine, chiller, power source, dust collector. And any other components and accessories connected to or running from the Laser Cutting system.

2.Know The Source

– It’s important to know that many items have their own power source. And although you may have shut off the machines power, the chiller may still electrified. Know where all circuit cut-off breakers are and how to properly lock them in a safe position.

3.Know Its Done

– Make sure the fiber laser machine has completed all motion before attempting any kind of maintenance. As sometimes there are pauses in a program, such as shuttle table motions that may not be visible.

4.Don’t Bypass The Doors!

– When setting up and during normal operation it is very easy for operators to want to bypass the door switches in order to operate the machine with the front or loading doors open. If these door locks are by pass on your fiber laser machine, your operator and surrounding staff will be expose to not only the Class-1 Fiber Laser Light (which can blind!) . But possible loose parts ejected from the machine during a rapid move. Further, anyone accidentally entering the motion zone can be pinch or crush as the nature of fiber laser cutting systems is to process material very fast and thus have exceedingly high rapid speeds.

5.Wear Your Safety Glasses

– Never before in laser cutting systems has the light source been so intense and powerful then in fiber laser cutting machines. These lasers are typically guarded by solid cabin designs. And expensive green glass protecting the operator and surrounding work area from flashes and eye burn. When maintaining your fiber laser make sure you take precautions by wearing your Class-1 Laser Light approved safety glasses as well as any other recommended safety gear.

6.Chill Out

– Maintain your chiller properly by checking fans, fluid levels in it and ensuring the filters are clean and clear per your manufacturer’s recommendation. It is also imperative to ensure the chiller is running and cooling prior to turning the solid state fiber laser resonator on, as a cooling source must be in place.  These fiber laser power sources/resonators generate an enormous amount of heat during their normal operation that must be remove by the chilling process. A dirty or damaged chiller can cost tens of thousands in repairs to a damaged fiber laser resonator if not properly maintained.

7.Steady Hands

– When maintaining components of the fiber laser do not mishandle or drop them. There are very finely tuned and aligned components including optics within the laser system that can be easily damaged or by an inadvertent drop. Use an extra precaution when maintaining these sensitive components.

8.Keep it Straight

– Although the fiber optic cable is flexible by design, it is not meant to be wound tightly or coiled up like an old extension cord. Remember that inside the shielded larger “cord” like cable is a glass optic that can be fractured or broken. Which will greatl affect your fiber laser machines cutting performance. Also these cables require special equipment and a clean environment to be replaced.

9.Don’t Remove It!

– Never remove the Fiber cable from the cutting head or the Laser power source. These areas are very suspect to even the slightest bit of dust and therefore should only be disassembled by technician with the proper tools to maintain the head and cable connections cleanliness.

10.Clear The Area

– Make sure the area is clear around the machine when operating it and the shuttle table or loading system. In some cases it is easy for workers to slip inside light guard protected areas during non operation. This be in a hazardous zone, unprotected when these components are then put into action.

If you follow these safety precautions , your fiber laser cutting system can produce great quality parts for years to come. Although these systems require far less maintenance, a few simple steps can avoid any preventable problems.

Charles Yin

+Whatsapp : +86 150 2814 0513

 

Market prospect of high power laser cutting machine.–Oriole

/in , , /by
Fiber laser cutting machine-Nancy

High power Fiber laser cutting machine

 

Market prospect of high power laser cutting machine.

  • Recently market.

What is the hot selling in the laser cutting industry? It must be a 10,000-watt laser cutting machine. In recent years, the cnc laser cutting industry is developing. Then the development of laser cutting machine has become more and more good-quality. The power of laser cutting machines has grown from the kilowatt level at the beginning to more than 10,000 watts. Finally more and more high-power laser cutting machines have emerged as the times require.

  • Application.

In modern industrial manufacturing, laser cutter are widely used in the processing of materials such as stainless steel, carbon steel, alloy steel, brass, copper,  Brass, copper, manganese steel, aluminum, aluminum alloy. And are widely used in various heavy and light industries. The market size of laser cutting machine alone accounts for more than 40% of the entire laser industry, and it is one of the most important application equipment in various industries in Canada. Among them, high-power laser cutting machines are widely loved by users. More and more manufacturers begin to choose high power laser cutting machine to cut.

  • Marketing trend.

The higher the power, the higher the thickness of the material cut by the laser cutting machine. In the past, laser cutting machines had the pain point that they just can cut thin materials. The emergence of high-power laser cutting machines solved this problem well. Stainless steel is a popular processing material. Before the birth of high-power laser cutting machines, the thickness of stainless steel that can be cut by laser cutting machines was within 12 mm.

After the appearance of the high-power laser cutting machine, this equipment increased the thickness of stainless steel materials from 12 mm to 50 mm, also increased the cutting speed in the field of thin and medium-thick plates. For example, when cutting stainless steel with a thickness of 10 mm, 10,000 watt cutter speed laser cutting machine may be twice that of a kilowatt laser cutting machine.

Any need please contact us without any hesitation.

Whatsapp/Wechat:008613731273956

5 Uses of Fibre Laser Cutting Machine-Lucy

/in /by

5 Uses of Fibre Laser Cutting Machine

 

Fabric lasers are a type of solid state laser with best beam quality.The beam diameter of the fiber is smaller than on CO2 resulting in finer details in work.
Fiber laser cutting machines are 100 times stronger than gas laser machine. Due to its set of great features Fiber Laser Cutting Machines find their use in
wide range of applications, 5 such uses list below:

  1. Medical devices

    Medical field cannot imagine its present and future without fiber laser cutting machines.In a word, From cutting small components for
    really complex medical devices to laser surgeries performed on human tissues laser cutting use at every step in the medical field.

  2. Jewelry

    Due to Jewelry manufacturers were in desperate need of a reliable and cost effective technology which can provide precise cutting, superior
    edge quality, ability to cut complex shapes and high production ability in less time. A fiber laser cutting machine fulfilled all these requirements
    and widely used today in this industry.

  3. Automotive

    The automotive industry is huge and developing every second. Use of Fiber Laser cutting machines makes it easier for this industry
    to cope with everyday advancement in design and technology. These machines are excellent for cutting smaller and complicated components used
    in automobiles, also cuts hydro formed parts, which are metal parts formed in 3D shapes, with great accurac.These machines not only specialized
    in cutting metal but a couple of other materials too, like cloth for airbags. It leaves no fraying while cutting the cloth, unlike conventional processes
    which use blades.

    Auxiliary gas of fiber laser cutting machine

    Auxiliary gas of fiber laser cutting machine

  4. Silicon is the most important material use on PCB’s in semiconductor, microelectronics industries. As electronic devices are getting more
    and more compact with each passing day, PCB’s are bound to get smaller. In a word, Fiber laser cutting machines are ideal to cut thin and delicate
    material like silicon.

  5. Textile Industry

    In brief, Fabric laser cutting machines are gaining popularity around textile industries these days because of their extreme accuracy, clean
    cuts, sealed fabric edges to prevent fraying and capability to cut different kinds of fabric like polyester, silk, cotton, leather, nylon and neoprene.

In spite of being a newer development in the area of lasers, Fiber Laser Cutting Machines established themselves pretty well against traditional cutting machines.
 XTlaser is very well known the manufacturer of Fiber laser cutting machines situated at Navi Mumbai. In a word,XTlaser is popular for its technical innovations
in various fields of custom laser applications.

Operating costs of fiber laser cutting machine–Oriole

/in , , /by

Operating costs of fiber laser cutting machine

Nowadays, with sience and technical develop quickly, more and more people choose laser machine to cut, weld, mark, clean metals. Today, we will show you the operating costs of the fiber laser cutting machine. It includes 3 main parts: electric power, auxiliary gas and spare parts.

  • First of all, electric power.

Real machine runing cost occupy 60%-70%. 1500w Raycus XTC-1530HT rated power is 24kw,
the real electric power cost is 14.4-16.8kw/h (including the water chiller).

  • What’s more, auxiliary gas:

Oxygen, Nitrogen, Compressed Air
Standard oxygen or nitrogen gas bottle is 40L/bottle
1mm Carbon steel  40L/40minutes; 2mm Carbon steel 40L/50minutes; 3mm Carbon steel 40L/60minutes;
4mm Carbon steel 40L/70minutes; 5mm Carbon steel 40L/80minutes; 6mm Carbon steel 40L/90minutes.

Oxygen is used to cut carbon steel, can increase combusting speed and accelerating cutting speed.
Nitrogen is used in cutting nonferrous metal, like stainless steel and aluminum. It can avoid them turn black.
Compressed Air is used to cut aluminum, stainless steel, galvanized steel sheet, etc. It can provided by
Air Compressor, the price is low. It nearly same as Nitrogen’s efficiency. The cutting surface appears yellow.

  • Last but not least, spare parts.

Main quick wear parts includes nozzle and protective lens, their consumption is about 20-30 pieces one year.
Focus lens, Colimataing lens and Ceramic rings needn’t often change. You can prepare one set for spare.($350)

Here is a list for service life of consumable parts on a fiber laser cutting machine for your reference.

No. Name Quantity Time Hours USD/Piece Remark
1 Nozzles 1 300-500 hours 10 Better environment, longer using time.
2 Protective lens 1 300-500 hours 15
3 Focus lens 2 4000 hours 150
4 Collimataing lens 2 4000 hours 150
5 Ceramic rings 1 4000 hours 50

Above is the operating costs of fiber laser cutting machine, there are many important things of using a laser cutting machine, any other need, please contact us for details.

Oriole

Whatsapp/Wechat:008613731273956

The advantages of fiber laser cutter-Charles

/in , /by

Many customers in the processing industry or machinery industry are in the period of conversion of new and old equipment. The current processing equipment is low in efficiency and large in loss. In fact, many people want to update the process, but they cannot guarantee the stability of the new process. And now  XTLaser will tell you the advantages of fiber laser cutter:

1. Low cost of use

First, the use cost of the fiber laser cutting machine is low, and the maintenance cost is also low. And for companies that already have multiple machines, this is very beneficial. After all, spend less time on maintenance, you can spend more time on cutting products.

2. High efficiency and precision

Secondly,  fiber laser cutting machine have high efficiency. Also in the cutting field, laser cutting machines have higher photoelectric conversion efficiency, more efficient beam transmission and better finished products, less energy waste. And now  it is the most efficient in the modern market.

3. Convenient operation

Now we can use computer numerical control to remotely operate a new generation of fiber laser cutting machine. And after the cutting drawing is imported, it can work automatically, basically one or two keys can complete all the actions. As a matter of fact, its operation is very simple, it reduces labor costs, and now many equipment can automatically load and unload, which is more convenient.

4. Wide range of use

In fact, many industries and industries can use laser cutting machines. Whether it is heavy equipment, rail transit, aerospace, or jewelry processing, advertising board processing, they all can be used. And it has a large power range, ranging from 1000W to 30000W, and can cut 130mm sheets at the thickest.

contact my email:xtny customers in the processing industry or machinery industry are in the period of conversion of new and old equipment. The current processing equipment is low in efficiency and large in loss. In fact, many people want to update the process, but they cannot guarantee the stability of the new process. And now XTLaser will tell you the advantages of fiber laser cutter:

 



 

1. Low cost of use

First, the use cost of the fiber laser cutting machine is low, and the maintenance cost is also low. And for companies that already have multiple machines, this is very beneficial. After all, spend less time on maintenance, you can spend more time on cutting products.

 

2. High efficiency and precision

Secondly, fiber laser cutting machine have high efficiency. Also in the cutting field, laser cutting machines have higher photoelectric conversion efficiency, more efficient beam transmission and better finished products, less energy waste. And now it is the most efficient in the modern market.

 

3. Convenient operation

Now we can use computer numerical control to remotely operate a new generation of fiber laser cutting machine. And after the cutting drawing is imported, it can work automatically, basically one or two keys can complete all the actions. As a matter of fact, its operation is very simple, it reduces labor costs, and now many equipment can automatically load and unload, which is more convenient.

 

4. Wide range of use

In fact, many industries and industries can use laser cutting machines. Whether it is heavy equipment, rail transit, aerospace, or jewelry processing, advertising board processing, they all can be used. And it has a large power range, ranging from 1000W to 30000W, and can cut 130mm sheets at the thickest.

 

contact me:

email:xintian159@xtlaser.com

whatsapp:+86 15028140513

How to adjust the focusing of fiber laser cutting machine-Ariel

/in /by

How to adjust the focusing of fiber laser cutting machine

As we know,if you want to have a better cutting effect,we need to adjust the focusing before cutting.So this article is about how to adjust the focusing of fiber laser cutting machine.

1. Testing cut, observe cutting section to judge if the focus point is too big or small. Slag (too big), Grain (to small).
2. Turn on the focal point control panel before cutting head to do manual focal point adjust.
3. When focal point data is 0, turn the focusing wheel to the left, then do cutting test.
4. When the focal point data is too small, there is slag at the rough bottom of the surface of the cutting sample (the focus is too small to cut through).
5. When the focal point data is +5 or bigger, turn the focusing wheel to the right, then do cutting test.
6. Cutting surface has obvious pattern on when the focal point data is too large.
7. After cutting test, observe the cutting surface and adjust the focusing wheel till the right data.
8. When the focal point is at the right place, the surface of the sample is smooth and without hanging slag.
9. Finish the testing.
10. Focusing adjust for carbon steel ( the same as manual laser cutting head focusing)
12. Focusing adjusting for stainless steel (the same as manual laser cutting head focusing)

Sales Manager:Ariel

Email:xintian122@xtlaser.com

whatsapp:0086 17866940010