Comparation between laser welder and traditional welding ways-Oriole

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Comparation between laser welder and traditional welding ways

 

Nowadays, more and more people change to use laser welder. Cause laser machine is high-efficient, environmental friendly, safe, better effect, etc. Today we will share the Comparation between laser welder and traditional welding ways for your reference.

Firstly, cost-saving laser welder:

good welding effect reduces subsequent grinding process, saving time and cost (2-10 times faster than traditional welding, a machine can save at least 2 welders a year and fewer consumables). Fewer consumables, long life and low equipment maintenance costs.

Secondly, laser welder improve process defects:

Hand-held laser welding can improve welding defects such as undercut, under-welding, dense pores and cracks in the traditional welding process.

Fiber laser welding machine operation-Nancy

Comparation between laser welder and traditional welding ways

Thirdly, good welding effect of laser welder:

fast welding speed, smooth and beautiful weld after welding. When welding, the heat affected area is small, which will not cause work deformation, blackening, and trace problems on the back. Moreover, the welding depth is large, the welding is firm, and the melting is sufficient.

Fourthly, simple operation–laser welder:

welding by hand, quick start, flexible and convenient, and longer welding distance.

Fifthly, high flexibility of laser welder:

suitable for all kinds of complex welds, easy to weld any part of the workpiece at any angle. Further, broaden the scope of application of laser welding.

Any interests welcome to contact us for more information.

Contact person: Oriole

Whatsapp/Wechat: 008613731273956

Operating cost of fiber laser welder–Oriole

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Operating cost of fiber laser welder

 

Today we will show you operating cost of fiber laser welder. The cost includes 3 parts: Electricity, gas, consumable parts.

1. Electricity of laser welder
1kw laser welder rated power is 7.5kw; 1.5kw laser welder rated power is 8.5kw;
2kw laser welder rated power is 10kw.
In fact, we usually just use 50%-60% power to weld the metals, it is enough, so the power consumption is small.

2. Gas
The machine also need to connect with gas: argon or nitrogen. Gas consumption is about 10L/h.
The gas can isolate the air from the welding plate to prevent the reaction with the air. So the welding surface of the metal plate will be white and beautiful. The gas also can protect the lens from welding dust.
Because it won’t cost too much gas, so most clients choose argon or nitrogen.

The price of the gas is different in different countries and regions. If you think the cost of the gas is too high, you can use air compressor to produce air gas. But the welding effect will not very good, the welding surface of the metal may be black, so our customers should wipe the surface of the metal with ethyl alcohol.

3. Consumable parts: Copper nozzle and Protective lens
Real consumption also depends on operator and environment. Better environment, longer using time.
1. Consumable parts:  Copper nozzle and Protective lens

Copper nozzle($9/piece): lifetime is about 360 hours, about 25pcs per year.
Protective lens($7/piece): lifetime is about 240 hours, about 40-50pcs per year.
Real consumption also depends on operator and environment. Better environment, longer using time.

2. Nozzles
Nozzles can prevent debris from bouncing up to protect the lens.
It also can help control the area and size of the auxiliary gas diffusion.

There are four kinds of nozzles, different nozzles suitable to different welding situation. In order to be convenient for you to weld, we will give you some as gift to be convenient to weld.

Any need or questions welcome to contact us when you are free.

Wechat/ Whatsapp: +8613731273956

Components of the welding machine-Sara

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焊接机的组成     

焊接机的组成

 

1.激光焊接主机

在激光焊接机的组件中，激光焊接机是重要的硬件组件。主机主要产生用于焊接的激光束。主机包括电源，激光发生器，光路部件和控制系统。用外行的话来说，激光焊接所需的激光来自激光焊接主机。

2.冷却系统

激光焊接机在工作过程中也会产生大量热量。热量过多会影响工件的焊接效果。因此，武汉激光焊接机还需要冷却系统，为激光发生器提供冷却功能，以确保激光焊接需要的温度更加合适。

3.工作台

工作台是指激光焊接自动工作台。工作台允许激光束根据特定要求和焊接轨迹移动，从而实现自动激光焊接功能。可以说，工作台是武汉激光焊接机的核心部件，主要控制焊接的各种运动。相对而言，工作台的运动控制是通过cnc编程对运动进行编程，从而控制程序并使工作台根据需要运动。

简而言之，主要包括激光焊接机，包括激光焊接机，主机冷却系统和工作台。此外，武汉激光焊接机还包括两个重要组成部分：夹具和观察系统。其中，我们可以使用夹具来固定焊接工件。观察系统主要用于实时显微观察工件的焊接效果。

如果您想了解更多有关机器的详细信息，可以与我们联系。

     

How to ensure the safty of using fiber laser welding?-Oriole

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How to ensure the safty of using fiber laser welding?

Fiber laser cleaning machine-Nancy

Fiber laser welding

Nowadays, more and more people choose fiber laser machine to finish their work.Fiber laser welding is very easy to use and the cost of maintenance is also very low.

It just has a little quickly- wear parts.It is small, need not a very big area to place it.Besides these, fiber laser welding also has other convenience. So more and more people choose to change to use fiber laser welding instead of original welding.

There are some details about how to ensure the safty while using a fiber laser welding.

Firstly,the working system of fiber laser welding includes safety protection,and the laser will work only when the clip and the welding gun contact with metal at the same time,which can protect the safety of the operator.

Secondly,fiber laser welding need to adjust the light to the focus. When it adjust well,the welding effect will be the best and the safty of using it will be the highest.It can avoid the sparks caused by strong light of using the machine do harm to the operator. And it also can extand the life of the protective lens.

Thirdly,when you use your fiber laser welding , please wear high temperature gloves for double safe.

Fourthly, in order to protect your eyes, when you using your fiber laser welding please put on your goggles.

Last but not least, if you want to use the machine, please set an safe area at advance. The focal length of the welding head is about 150 mm, the range beyond 30 CM of the welding head is safe. So please set a safety warning line for the 30CM near the operating table.

Details above are the methods of how to ensure the safty during operating the fiber laser machine.

If you are interested in that,just contact us.

Whatsapp:+8613731273956
WeChat:13731273956
Email:xintian161@xtlaser.com

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Features and operating costs of laser welding machine–Wendy

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Features and operating costs of laser welding machine

fiber laser welding machine

Considering our customers’ concerns, i ‘d like to share with you some features and operation cost of the handheld fiber laser welding machine. This machine is easy to operate and the maintenance cost is also very low.

*1.No need to install,can use directly.

There is no need to installation for the handheld laser welding machine,so  our customers can use it directly after receiving the machine. It is very easy to operate,and  there is no installation and training cost.

We have manual and operation video for our customers and also  provide video call training, so that we can make sure that our customers can use this machine within 3 days.

*2.Less consumables:

The quickly-wear parts for the handheld fiber laser welding machine are only protective lens and copper nozzle.

And if you buy them from us, we can give you the cost price,

USD10  for copper nozzle(lifetime is 360 hours)

USD8  for protective lens(lifetime is 240 hours).

*4. Easy to maintain

The maintenance for this machine is very easy, when finish your welding work, then turn off the power and clean the welding head, it can make the lifetime of protective lens and copper nozzle longer.

*5.Power consumption

Except the quick-wear parts, the machine also consume electricity and gas.

The power consumption of 1kw machine is 7.5kw-8.5kw/hour at full power situation. In fact, we usually just use 50%-60% power of 1000w to weld the metals, because it is enough, so the power consumption is small.

*6.Gas consumption

The machine also need to connect with gas, argon or nitrogen.

The gas can isolate the air from the welding plate to prevent the reaction with the air. So the welding surface of the metal plate will be white and beautiful. The gas also can protect the lens from welding dust.

Otherwise,The price of the gas is different in different counties and regions. If our customers think the cost of the gas is too high,then they can use air compressor to produce air gas. But the welding effect will not very good, the welding surface of the metal may be black, so our customers should wipe the surface of the metal with ethyl alcohol.

Hope it is helpful for you. If you have any confused of machine,please feel free contact us.

 

Wendy Liang

Email: xintian158@xtlaser.com

Whatsapp: 0086 19862161599

Website:www.xtlaser.com

Descriprtions of the handheld fiber laser welding machine.

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                                                                                                   Descriprtions of the handheld fiber laser welding machine.

 

Here are some descriprtions of the handheld fiber laser welding machine.I would like to share with you some features and operation cost of the handheld fiber laser welding machine. It is easy to operate and the maintenance cost is also very low.

First of all,needn’t welding wire.

Compared with the traditional welding, like tig, it doesn’t need to use welding wire.Only when the gap more than 0.5mm, we should use the wire feeder.

Secondly,less quick-wear parts.

The quickly-wear parts for the  machine are only protective lens and copper nozzle.

What’s more,less electricity and gas.

Except the quick-wear parts, the machine also consume electricity and gas.
The power consumption of 1kw machine is 7.5kw/hour at full power situation. In fact, we usually just use 50%-60% power of 1000w to weld the metals.So the power consumption is small.The machine also need to connect with gas, argon or nitrogen.

The gas can isolate the air from the welding plate to prevent the reaction with the air. So the welding surface of the metal plate will be white and beautiful. The gas also can protect the lens from welding dust.

Tips:The price of the gas is different in different counties and regions. If our customers think the cost of the gas is too high,they can use air compressor to produce air gas. But the welding effect will not very good.The welding surface of the metal may be black.So our customers should wipe the surface of the metal with ethyl alcohol.

Last but not least,easy to maintenance.

The machine is very easy to matain.When finish your welding work, turn off the power and clean the welding head, it can make the lifetime of protective lens and copper nozzle longer.

 

That is all my descriptation.Hope it is helpful for you. If you have any confused of machine,please feel free contact us.