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6 tips to teach you how to improve the cutting efficiency of the cutting machine-Becky

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6 tips to teach you how to improve the cutting efficiency of the cutting machine

1. The output power of the laser increases, the better the cutting quality is, the better the cutting quality is on the same thickness of the plate.

2. When the focus of laser cutting is good, the precision and accuracy of cutting can meet the need.

3. Regardless of the laser cutting material, if the cutting speed and material can be the best, then the cutting effect is the best at this time,

too fast and too slow will affect the laser cutting effect.

5, different gas types, cutting speed and effect are different. Generally speaking, the cutting speed of oxygen is the best, and the cutting cost of air is the lowest.

6. Generally speaking, the flatter the surface of the material,the better the cutting quality.

Fiber laser metal cutting machine main parts-Wendy

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Fiber laser metal cutting machine main parts

Fiber laser metal cutting machine main parts.

These days more and more customers ask for the fiber laser cutting machine for metal plate cutting. However, some customers do not know the main components. Then you can see the follow content to know fiber laser cutting machine main components.

Fiber laser source:

It is the core component of fiber laser cutting machine. And it is also the „power source“ for fiber laser cutting machine to realize cutting operation. So fiber lasers offer higher efficiency, longer life, less maintenance. And lower cost than other types of lasers.

Cutting head:

The laser cutting head is a laser output device consisting of a nozzle, a focusing lens and a focus tracking system. And the cutting head of the laser cutting machine will walk according to the set cutting trajectory. But the height of the laser cutting head needs to adjust and controll under different materials, different thicknesses and different cutting methods.

Servo motor:

Servo motor is an engine that controls the operation of mechanical components in a servo system. It is an auxiliary motor indirect transmission. So the servo motor can control the speed and position accuracy very accurately. And can convert the voltage signal into torque and speed to drive the control object. The high-quality servo motor can effectively guarantee the cutting precision, positioning speed. And repeat positioning accuracy of the laser cutting machine.

Chiller:

The chiller is a cooling device for laser cutting machines that cools lasers, spindles, etc. quickly and efficiently. Today’s chillers contain advanced functions such as input and output control device switches and cooling water flow, high and low temperature alarms, and the performance is more stable.

Gas supply system:

The gas supply system of the fiber laser cutting machine mainly includes a gas source, a filtering device and a pipeline. The gas source is composed of bottled gas and compressed air.

Host:

The bed, beam, workbench, and Z-axis system of the laser cutting machine are collectively referred to as the main unit. When the laser cutting machine performs cutting, the workpiece is first placed on the bed, and then the servo motor is used to drive the beam to control the movement of the Z-axis. The user can adjust the parameters according to his own needs.

Control system:

Mainly control the machine tool to realize the movement of the X, Y and Z axes, and also control the output power of the laser.

Fiber laser cutting machine with nesting system-Wendy

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Fiber laser cutting machine with nesting system

Nesting system for fiber laser cutting machine

Before using the laser cutting machine, we will import the drawings into the program. And then use the typesetting software to arrange the graphics on a single board. So that the laser cutting machine can batch process the products. Among them, although the typesetting process is very short.We need know rules about nesting.

1, corner melting
When the corner of the thin steel sheet is decelerated, the laser melts the corner due to overheating. A small radius is generated at the corner to keep the laser cut at a high speed. And avoiding the phenomenon of overheating and melting of the steel sheet when cutting the corner. Thereby achieving good cutting quality, reducing cutting time and improving manufacturing force.

2, part spacing
Usually, the thick plate and the hot plate are cut, and the spacing between the parts is large. Since the heat of the thick plate hot plate is greatly affect, when cutting the corner corners and small patterns. It is easy to burn the edges and affect the cutting quality.

3, lead setting
In the process of cutting thicker plates, in order to make the kerfs well connecting and prevent burns at the beginning and end points. A transition line often introduce at the beginning and end of the cutting, respectively call the lead and the tail. The lead and the tail are the work piece itself. It is useless, so it should place outside the scope of the work piece. At the same time, be careful not to place the lead on a sharp corner or other places where it is difficult to dissipate heat. The connection between the lead and the kerf is as close as possible to the arc transition. So that the mechanical movement is smooth and the burn caused by the corner stop is avoided.

4, common edge cutting
Combine two or more parts into one combination, and the large-scale regular graphics should be as common as possible. The common edge cutting can greatly shorten the cutting time and save raw materials.

5, part collision
In order to maximize manufacturing efficiency, many laser cutting machines are continuously running for 24 hours. And use unmanned automatic loading/unloading devices to hit the cut-out parts and cause cutting head damage and manufacturing interruption. Great loss. Pay attention when you need to sort:

a. Choose the appropriate cutting path, bypass the cut parts, and reduce the collision.

b. Choose the best cutting route to reduce cutting time.

c. Automatically or manually combine multiple small parts with tiny connections. After cutting, the removed parts can easily disconnect the tiny connections.

More info,contact us.

Whatsapp:+8618253165863

Laser cutting sheet metal cutting machine-Wendy

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Laser cutting sheet metal cutting machine

For the industrialize 21st century, the term laser cutting sheet metal cutting machine is no longer unfamiliar, and it achieve an irreplaceable position in our industrial production field. However, different materials have different characteristics, and laser cutting is to cut the material by firing the high-temperature melting material. Therefore, the chemical reaction of laser cutting for different materials is different, so the material is laser process. When we do laser processing according to the characteristics of different materials, we will get more ideal processing results. Next, XT-LASER laser will popularize how to process more ideal laser cutting effects according to different characteristics of materials.

1. Titanium
The sheet cut with argon and nitrogen as process gases. Other parameters can reference to nickel-chromium steel. Both copper and brass have high reflectivity and very good thermal conductivity. Brass with a thickness of 1 mm or less can cut with nitrogen; copper with a thickness of 2 mm or less can cut, and oxygen must use for the processing gas. Copper and brass can only cut when a “reflective absorption” device is install on the system. Otherwise the reflection will destroy the optical components.

2. Synthetic materials
Keep in mind the dangers of cutting and hazardous substances that may be emitted when synthesizing materials. Machinable synthetic materials are: thermoplastics, thermosetting materials and elastomers.

3. Organic matter
Organic matter is at risk of fire in all organic cuttings (using nitrogen as a process gas or compressed air as a process gas). Wood, leather, cardboard and paper can be cut with a laser and the edges are burnt (brown).

To sum up

Laser cutting machines play a very important role in our work, especially for cutting some metal products. If you want to buy such a laser cutting machine, you must understand the laser cutting machine.With the development of technology, the field of laser cutting is becoming more and more extensive, and more and more materials are available.

fiber laser cutting machine

How to clean metal laser cutting machine dust?—Winnie

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How to clean metal laser cutting machine dust?

Now when you purchase a metal laser cutting machine, you can choose a wide range of applicability. It can use to process small pieces, such as small nameplates.  And can also cut and cut whole boards in batches. With the increasing monthly benefits of fiber laser cutting machines. It is inevitable that a large amount of dust will generate during daily use.  After a long time, the machine will precipitate on the machine. In order to better maintain and maintain the machine. And not to How to clean the machine, how should we clean the dust in the engraving machine?

1. First of all

the dust on the machine surface of the metal laser cutting machine does not matter. But it can clean anyway, but it is not recommend to clean the dust inside the machine. It is easy to scratch the laser head when it is improperly removed. Cannot be accurately positioned.

2, secondly,

as long as the dust does not fall on the surface of the laser head, it does not affect the use. The safest method is to invert the metal laser cutting machine (laser head down) with a blower (a tool for cleaning digital SLR CCD, very cheap) ) blow off the dust.

3. In addition,

special attention should  pay to the replacement of water and the cleaning of the water tank.  (It is recommend to clean the water tank once a week and replace the circulating water once).
Metal laser cutting machine dust mainly affects the heat dissipation of electronic components and the sensitivity of photosensitive elements. Common phenomena include malfunction of the optical inspection, the CPU fan of the computer does not turn, and so on. Then metal laser cutting machine in addition to dust affects the processing process, there are some factors that will affect.

What are the factors that affect the processing of metal laser cutting machines?

1. The impact of the metal laser cutting machine power supply on the processing is the most direct, mainly the control system disorder. Each electronic device and each functional component of the SMC control system has a certain voltage and frequency range. The overload operation of any component inevitably leads to instability of the entire system. A common phenomenon is machining offset.

2. The influence of the vibration of the metal laser cutting machine is reflect in frequent broken tools and the surface is not smooth. The common reason is that the machine tool is touching during the machining process, the level of machine tool installation is unqualified, and there is a punch around.

3, metal laser cutting machine generally does not appear tool collapse and broken edge caused by the engraving surface is not smooth, there are jagged phenomena. It is found that the engraved surface is not smooth and has a jagged phenomenon. It should be checked whether the model size of the knives used is suitable. If the shank is extended too long, the knives will be deformed at the processing time, which will result in a machined surface. Not smooth and jagged.

4, metal laser cutting machine ambient temperature and humidity mainly affect the performance of the control system, the performance of the drive motor. When the ambient temperature exceeds 40 degrees, the control system may have erroneous control, and the driving torque of the drive motor may not reach the rated value.

Why there are many different price level in the marketing-Wendy

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Why there are many price level machine?

Why there are many different price level machine?

Why there are many price level machine?

Accurately speaking, each fiber laser cutting machine has the same effect, but has different prices, different service life, different operating efficiency, different component parts and so on. The quality of the core components of the laser cutting machine directly affects the performance of the entire equipment.

1. Fiber laser

The fiber laser is the „heart“ of the laser cutting machine, and it is the „power source“ for the action of cutting. The fiber lasers with the highest configuration on the market are: German IPG lasers, British SPI lasers. Some people will say that domestic lasers have developed rapidly over the years and the technology is very sophisticated. But it turns out that there are still many insurmountable gaps between domestic and imported lasers in many aspects.

The laser can directly affect the cutting efficiency, cutting quality, service life and so on. Therefore, the laser has become one of the primary factors in the purchase of equipment.

2, stepper motor

The stepper motor directly affects the cutting accuracy of the device. Generally speaking, the feeding motor and the laser are relatively more mature and more reliable. It is not easy to choose an unknown brand.

3, cutting head

The laser cutting head is the closest position to the cutting workpiece and is the laser output device. It consists of a nozzle, a focusing lens and a focus tracking system. The quality of the cutting head also affects the focus of the laser beam, which affects the quality of the cut.

4, servo motor

The servo motor is equivalent to the engine of the laser cutting machine. It can make the control speed and position accuracy very accurate. Therefore, the high-quality servo motor can effectively ensure the cutting precision, positioning speed and positioning accuracy of the equipment.

Of course, there are many components of the laser cutting machine, and each component is indispensable. The core component is especially important. When purchasing equipment, please also consider it.

About more details,contact us.

Email:xintian112@xtlaser.com

Whatsapp:+86 131 7667 1529

Take care of a fiber laser machine-Wendy

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Take care of a fiber laser machine

Fiber laser marking machine and fiber laser cutting machine is becoming one of the most important industry machine. Now there is so many machine suppliers in the market. These suppliers have big difference on machine price. also they use different fiber laser machine parts. We all know Germany is the most advanced country on laser product, many people like Germany product. But we know Germany product is very expensive. many small company in order to absorb customer, they use copy brand parts for machine.

Follow let us check what copy part main have in the market.

Fiber Laser Machine Parts

For fiber laser marking machine, main parts include laser generator, galvo head, control system and F-theta lens. Laser generator is the most important fiber laser machine parts.

IPG laser source is one of the best brand in laser fields, so many people like it. But its price is very high. So many people use other small brand laser source instead real IPG. They do similar outside shape with IPG then use IPG’s label. Then they sold laser source with very low price and told customer they use IPG laser. Many customer is green hand and have no learning on it and buy this kind of machine.

Actually copy IPG is lower than many Chinese brand, but many green hand don’t know it and think it is real IPG so they buy. But when they get machine, machine have high broken rate and lifetime is very short.

To be honest, it is very easy to check whether it is real IPG laser. Each laser source have one special serial number and we can check it from IPG company. Of course, if one company offer far cheap price then others, also we should think about it.

In China market, the most popular copy parts is control system, include control board and software. We know most standard fiber laser marker use JCZ control system in China market. Actually, large company use copy software. It don’t come from JCZ company and from some small unname company. They will do old version JCZ control board and software then sold to some small company.

How to distinguish copy and original control system

Real control board have serial number and „JCZ“ character on control board. Copy board don’t have it. some board have letter „IPG“.

Additional, copy software can’t update and can’t use original software which download from JCZ website. This is the best solution for customer to distinguish copy software and original software.

fiber-laser-marker-laser-source

Another common copy part is galvo head. Now many small company said they use Scanlab galvo head. Actually nearly no real Scanlab in China market. We communicate with Scablab company before, one real galvo head need more than 3000usd.  So if people said they use Scanlab galvo head, 99% it is fake.

If you want to know more details about fiber laser marker, you can contact us.

Wendy Ning

Mobile: 0086 13176671529

Email: xintian112@xtlaser.com

Fiber laser metal cutter and CNC punch press-Wendy

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Fiber laser metal cutter and CNC punch press

Comparison of fiber laser metal cutter with CNC punching machine.

1. The laser cutting function can finish all kinds of complicated structures.CNC punch and fiber laser cutting machine

so long as any image can be drawn on the computer, the machine can finish the processing.

2. Do not need to open the mold.

Only make the picture on the computer.CNC punch and fiber laser cutting machine

The product can come out immediately, that is.

Can develop new products quickly, and can save cost.

3. YAG cutting machine has automatic tracking system.

so it can complete plane cutting.

and can also complete various uneven surface cutting.

4. The complicated process requires that the CNC punching machine is difficult to complete.

And laser cutting can be done.

5. The surface is very smooth.

The product class is very high, the CNC punch is difficult to achieve.

6. The shape of the box (within 0.5 m) needs to add to the hole.

The CNC punch not process.

And YAG CNC metal laser cutting function can  solve.

By definition, the cutting mode is different.

The laser cutting machine is cut by laser beam.

And the CNC punching machine needs to  processe by program control.

In the second place:

from processing method.

The numerical control punch processing way is fix.

There are several kinds of commonly use: single shot.

Same direction of continuous cutting.

More in the direction of continuous cutting, eating, forming a single.

continuous molding, array shape.
And the laser cutting machine is flexible.

You want to cut what shape you want to be able to work.

Third, in machining accuracy and processing speed.

laser cutting machine has absolute advantage over CNC punching machine.

Anyhow, CNC punch press and fiber laser cutting machine is, in fact.

So the productivity of a new productivity instead of the old.

so with the development of the era, CNC punch can  wash out gradually.

optical fiber laser cutting machine will gradually favored by the masses of users.

Fiber laser cutting and CNC punch press machine-Wendy

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Fiber laser cutting and CNC punch press machine

Comparison of laser cutting and CNC punching machine.

1. The laser cutting function can finish all kinds of complicated structures.CNC punch and fiber laser cutting machine

so long as any image can be drawn on the computer, the machine can finish the processing.

2. Do not need to open the mold.

Only make the picture on the computer.CNC punch and fiber laser cutting machine

The product can come out immediately, that is.

Can develop new products quickly, and can save cost.

3. YAG cutting machine has automatic tracking system.

so it can complete plane cutting.

and can also complete various uneven surface cutting.

4. The complicated process requires that the CNC punching machine is difficult to complete.

And laser cutting can be done.

5. The surface is very smooth.

The product class is very high, the CNC punch is difficult to achieve.

6. The shape of the box (within 0.5 m) needs to add to the hole.

The CNC punch not process.

And YAG CNC metal laser cutting function can  solve.

By definition, the cutting mode is different.

The laser cutting machine is cut by laser beam.

And the CNC punching machine needs to  processe by program control.

In the second place:

from processing method.

The numerical control punch processing way is fix.

There are several kinds of commonly use: single shot.

Same direction of continuous cutting.

More in the direction of continuous cutting, eating, forming a single.

continuous molding, array shape.
And the laser cutting machine is flexible.

You want to cut what shape you want to be able to work.

Third, in machining accuracy and processing speed.

laser cutting machine has absolute advantage over CNC punching machine.

Anyhow, CNC punch press and fiber laser cutting machine is, in fact.

So the productivity of a new productivity instead of the old.

so with the development of the era, CNC punch can  wash out gradually.

optical fiber laser cutting machine will gradually favored by the masses of users.

Fiber laser metal cutting machine inspection treatment-Wendy

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Fiber laser metal cutting machine inspection treatment

Fiber laser cutting machine inspection treatment.

For the fiber laser cutting machine, when we use it, sometimes will meet some questions. So today we will discuss fiber laser cutting machine alarm inspection treatment.

First, the laser cutting machine overtravel alarm and release

When the running distance of the laser cutting machine exceeds the set distance. Then all the motion axes of the laser cutting machine will set to the jog state by default. If the manual direction key kept by hand, when the machine leaves the limit position. Then you can connect to the sport at any time. However, when moving the workbench, be sure to note that the direction of movement of the workbench must far from the limit. The cutter software alarm can clear in the coordinate setting by three axes. Fiber laser cutting machine alarm inspection treatment.

Second, the failure of the laser cutting machine alarm

Over-travel alarm means that the laser cutting machine has reached a very extreme position during the working process.  Fiber laser cutting machine alarm inspection treatment. If there is an alarm, please follow these steps to check:
1. Is the laser cutting machine and computer grounded correctly?
2. At this point, the coordinate value at this moment has exceeded the value range limited by the laser cutting machine software.
3. Check if the size of the map you are designing exceeds the processing range.
4. Check if the connecting line between the motor shaft and the lead screw is loose. If it is loose, tighten the screw.

Now fiber laser cutting machine is really hot selling and more customers choose the machine in metal cutting industry. And XT LASER is the fiber laser machine factory more than 15 years in China. Therefore, all machines have CE, FDA, SGS, ISO certication. So for the machine quality, price and service, do not worry.

Wendy

Skype: XT Wendy Ning
Email: xintian112@xtlaser.com
Tel / Whatsapp / Wechat: 0086 13176671529