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Operating cost of laser cutter–Oriole

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Operating cost of laser cutter

Today, we will show you the operating costs of the laser cutting machine. It includes 3 parts: electric power, auxiliary gas and spare parts.

1.Electric power.
Real machine runing cost occupy 70%. For exmaple, 2000w Raycus XTC-1530HT rated power is 31kw,

Operatiing cost of laser cutter

      Operatiing cost of laser cutter

the real electric power cost is 18.6-21.7kw/h (including the water chiller&fan).

2.Auxiliary gas: Oxygen, Nitrogen, Compressed Air
Standard oxygen or nitrogen gas bottle is 40L/bottle
1mm Carbon steel  40L/40minutes; 2mm Carbon steel 40L/50minutes; 3mm Carbon steel 40L/60minutes;
4mm Carbon steel 40L/70minutes; 5mm Carbon steel 40L/80minutes; 6mm Carbon steel 40L/90minutes.

Oxygen is used to cut carbon steel, can increase combusting speed and accelerating cutting speed.
Nitrogen is used in cutting nonferrous metal, like stainless steel and aluminum. It can avoid them turn black.
Compressed Air is used to cut aluminum, stainless steel, galvanized steel sheet, etc. It can provided by
Air Compressor, the price is low. It nearly same as Nitrogen’s efficiency. The cutting surface appears yellow.

3.Spare parts.
Main quick wear parts includes nozzle and protective lens, their consumption is about 20-30 pieces one year.
Focus lens, Colimataing lens and Ceramic rings needn’t often change. You can prepare one set for spare.($350)

No. Name Quantity Time Hours USD/Piece Remark
1 Nozzles 1 300-500 hours 10 Better environment, longer using time.
2 Protective lens 1 300-500 hours 15
3 Focus lens 2 4000 hours 150
4 Collimataing lens 2 4000 hours 150
5 Ceramic rings 1 4000 hours 50

Any  need or questions welcome to contact us without any hesitation.

Oriole

Whatsapp/Wechat: 008613731273956

Email: xintian161@xtlaser.com

Preparation before installation–Oriole

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Preparation before installation of cutter

Today we will share the preparation before installation. We will save the parameters in the computer, but the sheet model is different in different country. Just adust the parameter slightly, and we will also provide after-sales service.

Preparation before installation

                                        Preparation before installation

1.Nitrogen
At least 2-3 bottles of nitrogen.

2.Alcohol, Pure water
Purity is 99.99%, if we need to change the lens of laser head, we need to use it.
And in your future using, you also need to clean the lens.
Water chiller need pure water, not normal water.

3.The suitable industry voltage
Standard voltage of laser machine in China is 380v or 3phase, 50hz.
Based on your local voltage, we add a transformer and stablizer.

4.Lubricating oil
Automatic lubricating system make sure the guide rail and rack to move smoothly.

5.Tools
Such as wrench, pliers, electric drill, preparing for installation of machine.

6.Do not damage the package
After you receive the machine, we will build a group by whatsapp, our engineer will be there to guide you step by step. We have a seperate after-sales service, they will ensure your high-efficient production in time.

Any need or questions welcome to contact us without any hesitation.

Oriole

Whatsapp/Wechat: 08613731273956

Emial: xintian161@xtlaser.com

How to extend the life of the protective lens-Ariel

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How to extend the life of the protective lens

Protective lens is one of the quick-wear parts in fiber laser cutting head.The other is nozzles.So we will suggest our clients buy some protective lens for stock.But we want to introduce how to extend the life of the protective lens in this article.

As we all know, one of the most important components of the fiber laser cutting machine is the laser cutting head with the characteristics of high precision and high price.

The life of the laser cutting head does not affect the operating efficiency of the cutting machine, but also the production cost and benefits of the factory.

What’s more, the most common problem affecting the life of the cutting head is the pollution damage of the optical lens inside the structure.

Today, we will teach how to maintain the optical lens of the laser cutting head.

The possible reasons of lens contamination of laser cutting head

1.The fiber head installation method is incorrect in the cutting head.

For this reason, the main solution is to choose the correct fiber laser head installation method.

Most installers tend to assemble freely the cutting heads, tilting the fiber-optic head installation direction, resulting in inadvertent installation.

We should try to keep the fiber head horizontally installed inside the cutting head and lock it during the installation process.

Besides that we can try to operate in a clean environment avoid dust from rising during the installation process.

Or we can choose to operate in the morning to prevent dust from entering the cutting head.

2.The cutting head itself has a poor sealing effect

For the sealing of the cutting head, it is not always possible to guarantee complete sealing.

Then, a feasible method is to install a breathing system to maintain the internal pressure of the cutting head.

3.Incorrect replacement of the protective window case

Due to the relatively large volume of the protective mirror box, particles are inevitably mixed during the replacement process.

Therefore, we must change the speed  when replacing the protective mirror box.

And we should seal the window with tape or other film.

4.Unreasonable cutting head consumables used

The selection of qualified protective mirrors and “O” type sealing rubber ring can ensure the sealing of the cutting head and prevent the entry of dust particles.

5.Improper laser cutting machine operation

When operating the laser cutting machine, we must strictly follow the equipment instructions and requirements and operate correctly.

Reduce the impact of improper handling on the cutting head.

6.Poor maintenance of the cutting head

The cutting head should be as clean and dry as possible and cleaned regularly.

How to install the water chiller of fiber laser cutting machine-Ariel

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How to install the water chiller of fiber laser cutting machine

fiber laser metal cutting machine

Water chiller is an important part of fiber laser cutting cutter.Most clients asked us how to install it when they receive it.So today we will introduce how to install the water chiller of fiber laser cutting machine.

The water chiller is one of the essential parts of fiber laser cutting machine, It can cool the fiber laser cutter laser generator by water circulation, and control the temperature of the laser generator, so that the laser generator can keep working normally for a long time. When we install water chiller, we need to pay attention to the following points.

Firstly,  open the water chiller package and check whether the machine is in good condition, installation personnel must have relevant professional knowledge.

Secondly, the equipment is properly grounded.

Thirdly, open the machine water inlet, add the cooling water. Only neutral and pure water can be used, no granular solids are allowed in the water, which may damage the cooling water system of the laser cutter.

Fouthly. To protect the circulating water pump.

In conclusion. Keep a certain distance from the laser cutting machine. Ensure  that the air inlet and outlet channels of the chiller are smooth. Do not put foreign objects into the device.

Above all, these are the cautions for installing the laser steel cutter water chiller. Customers should pay attention to these points to keep the machine in good condition. If you want to get more knowledge of fiber laser cutter, do not hesitate to contact us.

If you still don’t understand that, it is ok. Don’t worry, we have online afer-sales, who can teach you how to use.

Contact us for more details.

Ariel

Email:xintian122@xtlaser.com

whatsapp:0086 17866940010

Youtubelinke: https://www.youtube.com/channel/UCMSRFDpTVYyIyzM3wBmBZyg

Advantages of exchangeable table laser cutter–Oriole

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Advantages of exchangeable table laser cutter

Fiber laser cutter with exchangeable table is hot selling. Will introduce the advantages of exchangeable table laser cutter.

Firstly, Exchangeable table laser cutter is Efficient and time-saving

Firstly, the cutter has double exchange platform structure. And the exchange time can change within 16 seconds. It can cut and feed at the same time, greatly reducing the exchange time and improving production efficiency. Besides, the rack and pinion transmission system has good rigidity and higher accuracy, which saves the waiting time for loading and unloading. Compared with the traditional sprocket and chain trans

Advantages of exchangeable table laser cutter

Advantages of exchangeable table laser cutter

mission mode. Its performance in all aspects has been significantly improved.

Secondly, Stable performance and high cutting quality

Realize the comprehensive positioning of the guide rail. And cooperate with the high-quality finishing process. Bring stable processing accuracy, efficient cutting ability. And accurate positioning effect.

Thirdly, Energy saving and environmental protection improving safety

Adopting a closed sheet metal cover, equipped with safety devices, door protection switches, etc. It has both safety and visibility. And improve the safety performance greatly. Indoor surveillance cameras, dust removal systems and other details. You have a safe and zero-polluting operating environment.

Any interests welcome to contact us for more information.

Oriole

Whatsapp/Wechat: 008613731273956

How to extend the use time of fiber laser cutter?–Oriole

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How to extend the use time of fiber laser cutter?

 

Fiber laser cutter is more and more popular among manufacturers. We will share how to extend the use time of fiber laser cutter in this passage.

1. Regular maintenance

How to extend the use time of fiber laser cutter?

How to extend the use time of fiber laser cutter?

Like other equipment, when using fiber laser cutting machine, the laser in the equipment should be maintained regularly. This is the most effective and easiest way to maintain the laser. Otherwise, after a period of work, the power of the laser in the cutting machine will inevitably drop. When power drops affect production, the laser must be maintained. When the repair is completed, the cutting ability will be restored to the level of the factory.

2. Pay attention to dust

In the field of material processing, in addition to the equipment itself, there are often more dust and smoke, which will affect the cutting quality and cutting ability of the material.

3. Rail repair

In order to prolong the use time of the optics, the fiber laser cutting machine often cleans the guide rails, removes dust and other debris, and ensures the normal operation of the equipment. Remember to use lubricating oil after cleaning. In addition to the guide rails, frequent cleaning and use of lubricating oil should also be used to make the equipment move better during cutting and improve cutting accuracy.

Any interests welcome to contact us for more information.

Oriole

Whatsapp/Wechat: 008613731273956

High Power Laser Cutting Machine from XTLASER-Eliza

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High Power Laser Cutting Machine from XTLASER

High power laser cutting machine. With the development of laser technology.  High-power laser cutting machines can use air cutting when cutting carbon steel materials of more than 10mm. The cutting effect and speed are much better than those with low and medium power limit power cutting. Not only has the gas cost in the process reduced, and the speed is also several times higher than before. It is becoming more and more popular among metal processing industry.

Fiber laser cutter

Fiber laser cutter

 

The super high-power fiber laser cutting machine technology has obvious advantages when cutting metal materials of different thicknesses. How to correctly use the super-power fiber laser cutting machine to achieve the ideal cutting effect requires mastering its processing technical parameters and operating procedures. Especially in the cutting process of metal laser cutting machine, you must choose the appropriate cutting speed, otherwise it may cause several bad cutting results. The main manifestations are as follows:

What is the effect of the cutting speed of the high-power fiber cutter?

1. When the laser cutting speed is too fast, it will cause the following undesirable results:

① The phenomenon of inability to cut and random sparks;

②The cutting surface has oblique stripes, and melting stains are generated in the lower half;

③The whole section is thicker, and there is no melting stain;

2. When the laser cutting speed is too slow, it will cause:

①The cutting surface is rough, causing over-melting.

②The slit becomes wider and melts at the sharp corners.

③Affect the efficiency of cutting.

Therefore, in order to make the ultra-high-power fiber laser cutting machine better perform its cutting function, you can judge whether the feed speed is appropriate from the cutting spark of the laser equipment:

1. If the sparks spread from top to bottom, it indicates that the cutting speed is appropriate;

2. If the spark tilts backward, it indicates that the feed speed is too fast;

3. If the sparks appear to be non-spread and less, and condense together, it indicates that the speed is too slow.

So, with a good and steady laser cutting machine, and on time online afterserivce is also important to ensure the use of laser cutting machine.

 

Any questions, just feel free to contact

Eliza Liu

Whatsapp: 008613173025103

Email: lasermachine01@xtlaser.com

Automatic loading and unloading system–Oriole

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Automatic loading and unloading system 

More and more manufacturers like automatic cnc machine very much. We will talk about automatic loading and unloading system in this passage.

First, ordinary laser cutting machine

Automatic loading and unloading system laser cutter

                                   fiber laser cutter

Firstly, an ordinary laser cutting machine requires two people to operate, one person looking after the equipment, and one person picking the material. And two people loading the material together. It is extremely inconvenient and time-consuming for simple cutting (quickly complete cutting) and thick plate cutting. Besides, low efficiency.

Common loading mechanism is suitable for single material and thickness, suitable for single batch production. But the laser automatic loading and unloading system can automatically complete the loading and unloading according to the production requirements of various materials and thicknesses.

Second, automaticly loading and unloading laser cutter

Features

Firstly, the laser cutting loading and unloading system can automatically pick up various sheets cut on the laser worktable. Small workpieces will be placed in a container, and will place larger workpieces on a pallet or transport truck for sorting. And a large number of workpieces can be sorted through various controllable vacuum suction cups.

Secondly, the laser cutting system not only has the characteristics of flexible robot movement and high flexibility, but also has the advantages of laser cutting, such as fast cutting speed, good quality, and narrow slitting. It satisfies the requirements of the development of modern manufacturing. At the same time, use robot in the laser Related technologies in the cutting field can not only technically meet the requirements of complex three-dimensional cutting, but also help improve the quality of industrial products. While reducing production costs, which can bring huge economic benefits to enterprises.

Advantages

The laser cutting automatic loading and unloading system can make the production process more automatic and efficient. Nowadays, the sheet metal processing industry is actively preparing for the introduction of automated production. And the automatic system is undoubtedly a weapon to improve efficiency and pursue a higher return on investment.  All in all, the intelligent automation system will enable enterprises to Obtain an excellent advantage in market competition.

 

Any interests please feel free to contact us.

Oriole

Whatsapp/Wechat: 008613731273956

12kw Fiber laser cutter–Oriole

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12kw fiber laser cutter

Firstly, changes to the sheet metal processing industry

12kw fiber laser cutter

                               12kw fiber laser cutter

The first is to increase the thickness range of different plate processing. In the period of CO2 laser cutting, the maximum power of the laser is under  6000w. The thickness of early fiber laser cutting plates is carbon steel within 20mm and stainless steel within 12mm. Thicker materials are still Traditional processing techniques such as fine plasma, wire cutting or waterjet cutting.

Ten thousand watt fiber laser cutting is the first revolutionary change in the field of sheet metal processing. This is the continuous improvement of the thickness of different materials: aluminum alloy plates can reach 40mm, and stainless steel plates can reach 50mm. With 12kw and 15kw fiber laser cutting machines With the continuous introduction of the, the thickness limit of material cutting will continue to be broken, and the processing price of thick plates will be further reduced, which will trigger more laser applications in the latter half of the field, such as shipbuilding, nuclear power, and national defense. As a result, a virtuous circle is formed, and as a result, a field of use for promoting laser cutting is further expanded.

Secondly, Economic benefit

In addition to the increase in cutting thickness, the cutting efficiency of 10,000-watt laser cutting in the field of medium and thin plates is also improved by multiple levels. When cutting stainless steel plates with a thickness of 3-10mm, the cutting speed of the 10kw laser cutting machine is more than twice that of 6kw. At the same time, the 10kw laser cutting machine can reach 18-20mm/s in the application of carbon steel cutting. Fast double-sided cutting is twice the speed of ordinary standard cutting. It can also cut carbon steel within 12mm with compressed air or nitrogen. And the cutting efficiency is six to seven times the speed of oxygen cutting carbon steel.

The efficiency of high-power laser cutting of thin plates has greatly surpassed people’s past imagination. This is the main reason why high-power laser cutting machines are popular in the sheet metal market. From the perspective of economic benefits, the price of a 10kw laser cutting machine tool is less than 40% higher than that of a 6kw machine tool, but the output efficiency per unit time is more than twice that of a 6kw machine, and it saves labor and space. To the favor of laser processing business owners.

 

Any interests please feel free to contact us.

Oriole

Whatsapp/Wechat: 008613731273956

The most popular fiber laser cutter in Europe-1530G-Ariel

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The most popular fiber laser cutter in European-1530G

Today we will introduce you the most popular fiber laser cutter in European-1530G.Hello everyone,this is Ariel from XTLASER,responsible for European market.We have a lot of European clients.Some of them want to buy the fiber laser cutting machine.One factor they value most is safety.So most of them like to choose 1530G model.

1.Machine photo

Here is the 1530G fiber laser cutting machine photo.It is full enclosed design and it has two exchange tables.

Machine video:https://youtu.be/gIk0eYrpFhk

2.Cutting area

1500*3000mm is our most popular cutting area.Of cource,some clients need 2000*4000mm,2000*6000mm or 2500*6000mm.We can also do it.

3.Machinelaser power

G model can do 1500w-6000w.For the laser source,we have IPG,Raycus and MAX can  choose.You can choose it accroding to your budget.

4.Automatic Exchanging Platform.

It adopts an up and down exchange platform, parallel shift;
The converter is responsible for controlling the exchanging motor;
The machine is able to finish the platform exchanging within 25s.It can greatly save loading and unloading time.

5.Advantages

Firstly,it is Full enclosed protective cover. So it can Guarantee the separation of operator and machine. Then it is Dust proof Environmental

Secondly, Carbon steel plate welding, structural stability, high temperature annealing

Thirdly, Five-axis center finishing, high strength and good rigidity

Fouthly, Integral cast aluminum beam, light weight. And it has corrosion resistance, oxidation resistance, low density

Fifthly,  Automatic focus adjustment, no manua

6.Features

Firstly,Stability and reliability of light path system and control system.

Secondly,Imported original fiber lasers. And its high and stable function. Also its lifespan is over  100000 hours.

Thirdly, Higher cutting quality and efficiency . And its cutting speed is up to  80m/min with appearance and beautiful cutting edge.

d.German high performance reducer,gear and rack. And it has Japanese guide and  all screw.

e.Positioning aquracy 0.03 mm . And its Repositioning aquracy 0.025 mm

5,Fume extractor system

When you cut,there is smoke.We will offer 2 smoke fan free charge.Smoke fan will exhaust the smoke outside door.

If you don’t like this,you can also choose the fume extractor system.It can purify the smoke and you can use it indoor.

There are 2 port connection.One port for machine cover smoke purify.

One port connected with the machine body to purify the smoke inside.

Contact us for more details

Ariel from XTLASER

Email:xintian122@xtlaser.com

whatsapp&wechat:0086 17866940010

Youtube link:https://www.youtube.com/channel/UCMSRFDpTVYyIyzM3wBmBZyg