Příspěvky

Advantages and development prospects of automatic loading and unloading equipment–Oriole

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Advantages and development prospects of automatic loading and unloading equipment

automatic loading and unloading equipment

Firstly, the suction cup is automatically loaded.

In traditional manual feeding, for example, a 3m×1.5m sheet requires at least three workers to lift the sheet. And need an electric hoist to assist the feeding of heavy sheets. The time required for a sheet is at least three minutes, and the safety risk is very high and big. After using the suction cup to automatically load the material. It only needs manual button operation, which takes 10 seconds to complete the material. Because the equipment’s ergonomics and safety protection measures are in place, personal injury and safety accidents are zero. Andavoid the open type. Production is easy to cause harm to people, while improving work efficiency and reducing labor costs.

Secondly, it can meet the diverse needs of users.

When the production site is narrow and long, can load the equipment from the back of the fuselage workbench. When the site is relatively spacious, can load it from the side of the fuselage, according to the different needs of users, it can meet diversified production conditions and achieve flexibility. It can also ensure compact structure and small floor space.

Thirdly, the overall system has a high degree of automation.

The automatic loading and unloading equipment of the laser cutting machine can realize the cyclic operation of the whole process of plate loading-cutting-unloading through one-key operation. It can also cut manually and step by step. It can match with a three-dimensional material library to intelligently divide materials of different thicknesses. Layer management and easy control.

Fourthly, the function can be expanded at any time to realize the production of multiple machines on the same line.

One automatic loading and unloading equipment can load and unload multiple laser cutting machines. In the later stage, if you expand your production, you can connect multiply units at the same time. Without changing the inherent structure, more and more manufacturers will choose laser cutter and will improve the function of laser equipment.

Fifthly, strong your own brand.

The high degree of equipment automation can enhance the company’s brand image and help strengthen the company’s market competitive advantage.

Any interests please feel free to contact us.

Oriole

Whatsapp/ Wechat: 008613731273956

Air compressor for fiber laser cutting machine-Ariel

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Air compressor for fiber laser cutting machine

This airtle is about Air compressor for fiber laser cutting machine.

Many customers care about the machine running cost.So they are thinking about the gas consumption.Air compressor is a good choice.

Knowing how much the laser cutting machine knows that it needs to support gas during the cutting work. Without a gas source, the laser cutting machine can’t work. Generally, the laser cutting machine uses three kinds of gas sources: oxygen, nitrogen and compressed air. And if you use oxygen and nitrogen to cut, you need to go to a special gas station to buy the bottled liquid. Oxygen and liquid nitrogen. And just like buying bottled liquefied gas.

It is understood that the general barrel liquid oxygen price is about 500 yuan. And if you work 8 hours a day, you can consume the barrel oxygen in about 4 days. Then the average oxygen cutting cost calculate at 120 yuan per day.

If compressed air use as the gas source of the laser cutting machine, the cost is relatively large. So a 500W laser cutting machine needs about 1 cubic meter per minute, 10-12KG of compressed air. Then a 7.5KW is matched. And the air compressor of about -11KW can use. Then the electricity cost of such an air compressor running for one hour is about 5-8 degrees. And he maximum electricity consumption for 8 hours a day is 60 degrees. So the electricity cost is one yuan, and the cost is 60. Yuan up and down. It can save half compared to oxygen cutting.

Let’s calculate the account, save 60 yuan a day, 300 days a year, and save 18,000 yuan a year. It can be said that the cost of purchasing the complete set of screw air compressors can be recovered in a year. Therefore, laser cutting machines use compressed air to cut the lowest cost and save money.

Any questions,we can have a further discussion.

Ariel Liu

Email:xintian122@xtlaser.com

whatsapp:https://wa.me/+8617866940010

Facebook:https://www.facebook.com/arielliu.fiberlasermachines

Youtube:https://www.youtube.com/channel/UCMSRFDpTVYyIyzM3wBmBZyg

 

The advantages of fiber laser cutter-Charles

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Many customers in the processing industry or machinery industry are in the period of conversion of new and old equipment. The current processing equipment is low in efficiency and large in loss. In fact, many people want to update the process, but they cannot guarantee the stability of the new process. And now  XTLaser will tell you the advantages of fiber laser cutter:

1. Low cost of use

First, the use cost of the fiber laser cutting machine is low, and the maintenance cost is also low. And for companies that already have multiple machines, this is very beneficial. After all, spend less time on maintenance, you can spend more time on cutting products.

2. High efficiency and precision

Secondly,  fiber laser cutting machine have high efficiency. Also in the cutting field, laser cutting machines have higher photoelectric conversion efficiency, more efficient beam transmission and better finished products, less energy waste. And now  it is the most efficient in the modern market.

3. Convenient operation

Now we can use computer numerical control to remotely operate a new generation of fiber laser cutting machine. And after the cutting drawing is imported, it can work automatically, basically one or two keys can complete all the actions. As a matter of fact, its operation is very simple, it reduces labor costs, and now many equipment can automatically load and unload, which is more convenient.

4. Wide range of use

In fact, many industries and industries can use laser cutting machines. Whether it is heavy equipment, rail transit, aerospace, or jewelry processing, advertising board processing, they all can be used. And it has a large power range, ranging from 1000W to 30000W, and can cut 130mm sheets at the thickest.

contact my email:xtny customers in the processing industry or machinery industry are in the period of conversion of new and old equipment. The current processing equipment is low in efficiency and large in loss. In fact, many people want to update the process, but they cannot guarantee the stability of the new process. And now XTLaser will tell you the advantages of fiber laser cutter:

 



 

1. Low cost of use

First, the use cost of the fiber laser cutting machine is low, and the maintenance cost is also low. And for companies that already have multiple machines, this is very beneficial. After all, spend less time on maintenance, you can spend more time on cutting products.

 

2. High efficiency and precision

Secondly, fiber laser cutting machine have high efficiency. Also in the cutting field, laser cutting machines have higher photoelectric conversion efficiency, more efficient beam transmission and better finished products, less energy waste. And now it is the most efficient in the modern market.

 

3. Convenient operation

Now we can use computer numerical control to remotely operate a new generation of fiber laser cutting machine. And after the cutting drawing is imported, it can work automatically, basically one or two keys can complete all the actions. As a matter of fact, its operation is very simple, it reduces labor costs, and now many equipment can automatically load and unload, which is more convenient.

 

4. Wide range of use

In fact, many industries and industries can use laser cutting machines. Whether it is heavy equipment, rail transit, aerospace, or jewelry processing, advertising board processing, they all can be used. And it has a large power range, ranging from 1000W to 30000W, and can cut 130mm sheets at the thickest.

 

contact me:

email:xintian159@xtlaser.com

whatsapp:+86 15028140513

Descriprtions of the handheld fiber laser welding machine.

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                                                                                                   Descriprtions of the handheld fiber laser welding machine.

 

Here are some descriprtions of the handheld fiber laser welding machine.I would like to share with you some features and operation cost of the handheld fiber laser welding machine. It is easy to operate and the maintenance cost is also very low.

First of all,needn’t welding wire.

Compared with the traditional welding, like tig, it doesn’t need to use welding wire.Only when the gap more than 0.5mm, we should use the wire feeder.

Secondly,less quick-wear parts.

The quickly-wear parts for the  machine are only protective lens and copper nozzle.

What’s more,less electricity and gas.

Except the quick-wear parts, the machine also consume electricity and gas.
The power consumption of 1kw machine is 7.5kw/hour at full power situation. In fact, we usually just use 50%-60% power of 1000w to weld the metals.So the power consumption is small.The machine also need to connect with gas, argon or nitrogen.

The gas can isolate the air from the welding plate to prevent the reaction with the air. So the welding surface of the metal plate will be white and beautiful. The gas also can protect the lens from welding dust.

Tips:The price of the gas is different in different counties and regions. If our customers think the cost of the gas is too high,they can use air compressor to produce air gas. But the welding effect will not very good.The welding surface of the metal may be black.So our customers should wipe the surface of the metal with ethyl alcohol.

Last but not least,easy to maintenance.

The machine is very easy to matain.When finish your welding work, turn off the power and clean the welding head, it can make the lifetime of protective lens and copper nozzle longer.

 

That is all my descriptation.Hope it is helpful for you. If you have any confused of machine,please feel free contact us.

How to use auxiliary gas correctly in laser welding-Teresa

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How to use auxiliary gas correctly in laser welding

The role of auxiliary gas

In laser welding , auxiliary gas will affect weld formation, weld quality, weld penetration depth and penetration width. In most cases, blowing auxiliary gas will have a positive effect on the weld, but it may also cause damage. Come unfavorable effect.

Positive effects of auxiliary gas

1) The correct blowing of auxiliary gas will effectively protect the weld pool to reduce or even avoid oxidation;

2) The correct blowing of auxiliary gas can effectively reduce the spatter generated during welding;

3) The correct blowing of auxiliary gas can promote the uniform spread of the weld pool during solidification, making the weld shape uniform and beautiful;

4) The correct blowing of auxiliary gas can effectively reduce the shielding effect of the metal vapor plume or plasma cloud on the laser , and increase the effective utilization rate of the laser;

5) The correct blowing of auxiliary gas can effectively reduce weld pores.

As long as we choose the correct gas type, gas flow rate, and blowing method, we can get the perfect effect. However, improper use of auxiliary gas will also adversely affect welding.

Negative Effects of auxiliary gas

1) Incorrect blowing of auxiliary gas may cause deterioration of welds:

2) Choosing the wrong gas type may cause cracks in the weld, and may also reduce the mechanical properties of the weld;

3) Choosing the wrong gas blowing flow rate may cause more serious weld oxidation (whether the flow rate is too large or too small). It may also cause the weld pool metal to be seriously interfered by external forces and cause the weld to collapse or form unevenly;

4) Choosing the wrong gas blowing method will cause the welding seam to fail to achieve the protection effect or even basically no protection effect or have a negative influence on the welding seam formation;

5) Blowing in shielding gas will have a certain effect on the weld penetration, especially when welding thin plates, it will reduce the weld penetration.

Types of auxiliary gas

Commonly used auxiliary gases for laser welding are mainly N2, Ar, He, and their physical and chemical properties are different, and therefore their effects on the weld are also different.

1. Nitrogen N2

The ionization energy of N2 is moderate, higher than that of Ar and lower than that of He. Under the action of laser, the ionization degree is moderate, which can reduce the formation of plasma cloud and increase the effective utilization rate of laser. Nitrogen can chemically react with aluminum alloy and carbon steel at a certain temperature to produce nitrides, which will increase the brittleness of the weld, reduce the toughness, and will have a greater adverse effect on the mechanical properties of the weld joint. Therefore, we don’t suggest to use nitrogen to protect aluminum alloy and carbon steel when welding.

The nitride produced by the chemical reaction between nitrogen and stainless steel can increase the strength of the weld joint, which will help improve the mechanical properties of the weld. Therefore, nitrogen can be used as a shielding gas when welding stainless steel.

2. Argon Ar

The ionization energy of Ar is relatively low, and the ionization degree is high under the action of laser, which is not conducive to controlling the formation of plasma cloud, and will have a certain impact on the effective utilization of laser. However, the activity of Ar is very low and it is difficult to chemically interact with common metals. Besides, the cost of Ar is not high. In addition, the density of Ar is higher. It is beneficial for sinking to the top of the weld pool and can better protect the weld pool, so it can be used as a conventional shielding gas.

3. Helium He

He has the highest ionization energy, and the ionization degree is very low under the action of laser, which can well control the formation of plasma cloud. The laser can act on metals very well. And it has very low activity and basically does not chemically react with metals. It is a good shielding gas for welding seams, but the cost of He is too high. Generally, mass production products will not use this gas. He is generally used for scientific research or products with very high added value.

Fiber laser machine customer questions-Wendy

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Fiber laser machine customer questions.

When buy a set of fiber laser cutting machine, customers will consider and have many questions.

It is very normal for every customer to compare the price and quality of machine from different suppliers.

So now we made a summary of Fiber laser cutting machine Cliens questions.

1.Auxiliary gas

When cutting Carbon steel, auxiliary gas is only O2.
When cutting Stainless steel, auxiliary gas can be N2 or O2 .
If using O2, cutting edge will be oxydized and not smooth and show black color.
If using N2, cutting effect is very good and smooth.

2.What program stands on remote CNC?

Cypcut software is with laser machine.

3.What is included in a machine?

Fiber laser source, Laser machine bed, Water chiller,PC,Laser cutting head .etc.

4.Exhaust fan is included?

No, exhaust fan is 3kw generally, it is OPTIONAL accessory.Price is 700 USD/set
5.on burning with your laser. how much do I need the air pressure?
N2 13 Mpa             O2 5 Mpa                     Air 13 Mpa

6.Can we cut aluminum 2mm and steel 2mm with just compressed air?If yes what the pressure we need?

Yes, you can no matter it is 1kw IPG or 1.2kw nLIGHT, it can cut 2mm Al or steel.
It need about 1.3MPa pressure

In fact, in theory, if use compressed air to cut aluminium,
it is better effect than N2 or O2. we suggest you to use compressed air.

7.consumption of gases (nitrogen, oxygen) in liters/hour

This depends on the thickness of the cutting material.
NOTE: For example. In China, one bottle of Liquid Oxygen is 50$/bottle.

Standard oxygen or nitrogen gas bottle is 40L/bottle.
1mm Carbon steel 40L/40minutes
2mm Carbon steel 40L/50minutes
3mm Carbon steel 40L/60minutes
4mm Carbon steel 40L/70minutes
5mm Carbon steel 40L/80minutes
6mm Carbon steel 40L/90minute
For carbon steel,
The thicker metal you cut, the less Oxygen pressure you need,
because if use higher Oxygen pressure for thicker metal sheet, it will be burned.
0.5-0.8mm stainless steel 40L/30minutes
1mm stainless steel 40L/30minutes
2mm stainless steel 40L/30minutes
Generally speaking, the thicker metal sheet,the higher Nitrogen pressure it needs.
For example, if cut 1mm ss, use 10kg Nitrogen.
If cut 4mm ss, need 20kg Nitrogen.
But in order to keep high cutting speed for thin metal sheet , such as 1mm.
So we suggest client to adjust same pressure, all of them are 20kg,
in this way, it not only can make sure high speed when cut thin sheet,
but can make sure cutting thick metal sheet.

8.room size, cleanliness, air conditioning etc.

1)Room size : for 1530 machine, size should be at least 6000*7000mm
2)Room should be clean, no dust
3)Room temperature should with 18—25 degress
4)Standard voltage of laser machine in China : 380v or 3 phase, 50 Hz

9.Water chiller

Water Chiller of Fiber laser cutting machine:
Water cooler inside need to add purified water or distilled water
If the quality of pure water is not particularly good, it is recommended to change the water once every 2 weeks.

Good quality water, once a month for water.

10.Consumables of laser head

Write about each of this items. For what we need each of it?

How do you think what of it we need to offer the client?

focus lens,   protective lens,   nozzle and ceramic rings.
NO.            Name                               Quantity                Time Hours       USD/piece             Remark
1                  Nozzle                          1 or 2 Maximum         500                          15
2         Protective Lense                   2  Maximum              500                         15
3              Focus Lense                       1  Maximum              500                         130
4           Ceramic Ring                        1  Maximum              4000                      70

As the above info, we have given clients some spare parts freely.
Nozzle and Protective lens are easily consumed, so we give more freely.
Focus lens and ceramic ring, they are not easy to be broken, so it no need to have it very many.

11. Diameter of Brass nozzles we need to offer clients?

Differences between brass nozzles diameters?

What diameters we need for different metals?

there are 3 diameter of nozzles, 1.5 , 2.0, 3.0
1.5 including, Single layer and double layer
single layer is better for cutting ≤ 1mm ss
double layer is better for cutting ≤ 1mm cs
Quantity: 1.5 single 1 pc, 1.5 double 1 pc
2.0 & 3.0 including,Single layer and double layer
single layer is better for cutting thick ss
double layer is better for cutting thick csQuantity:
2.0 single 2 pc,  2.0 double 2 pc
3.0 single 2 pc,  3.0 double 2 pc
Totally 10 pcs.

If you have other questions about laser cutting machine,please feel free to contact us:

Wendy Ning
Web: www.xtlaser.com
Jinan XinTian Technology Co.,Ltd
Cell/Whatsapp/Skype: XT Wendy Ning
Email: xintan112@xtlaser.com
Add：No. 316 Xinggang Road, Licheng District, Jinan City, Shandong Province, China.

Fiber laser metal cutting machine running cost-Wendy

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Now there is many different metal cutting equipment in the market. Fiber laser cutting machine is one of the most advanced solution. It is becoming more and more popular as its excellent cutting effect and low running cost. Compared with tradition cutting equipment, fiber laser cutter should be the most economic machine.

Fiber laser cutting machine may include 3 parts running cost, electric power, auxiliary gas and quick wear parts.

Electric power cost for fiber laser cutting machine

There is three main part need use electric power, laser source, machine bed and water chillier. Follow date based on 1000w fiber laser source.

We know fiber laser source have very high photoelectric conversion, and it is about 25%. So one set 1000w laser source will cost 4kw power per hour. About machine bed, the main electric power cost parts are servo motor, reducer and control system, and  servo motor is main. Now we total use 4 sets servo motor for 1500*3000mm fiber laser cutting machine. Its total power is about 4kw.  Water chiller also have high power cost, for 1000w laser source, the suitable chillier will cost about 3kw per hour. In this case, one set 1000w fiber laser cutter’s total power cost is 11kw.

But actually, one machine’s real cost is only about 60%. As it is not possible if all parts keep running with full power. So one 1000w fiber laser machine only cost about 6.6kw/hour. We get this date from thousands of test. Nearly no any machine can cost less then fiber laser.

Auxiliary gas

Fiber laser cutting need use auxiliary gas. Mild steel need use O2 gas, and other metals main use N2 gas. Also we can use compressed gas when cut thin ss and ms less than 2mm. Auxiliary gas cost have relation with metal thickness, so we can’t list it here, and just some recommend for reference.

According to our experience and customers‘ feedback,  liquid nitrogen and  liquid oxygen is better. First, liquid gas is cheaper. Second, each tank have some rest when using. As its pressure become low so that we can’t use it on running. But when we use liquid gas, it is one big tank, no need change tank always. So all gas will be use.

 

Quick wear parts

Fiber laser cutting machine quick wear parts main include protective lens, focus lens, nozzle and ceramic rings. Their lifetime is about 500 hours and Ceramic rings lifetime is about 1 year. Protective lens and nozzle is cheap and about 15~30usd/piece. Ceramic ring not more than 100usd/piece. Focus lens is about 150usd/piece.

Except above cost, fiber laser cutting machine near have no any other running cost. Even its price is very high when we buy, but running cost should be the cheapest.

Wendy Ning

email: xintian112@xtlaser.com

Phone&whatsapp: 0086 13176671529

Wechat: 131 7667 1529

Skype: XT Wendy Ning

jewelry rings engraving machine-Claudia

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jewelry rings engraving machine

jewelry rings engraving machine

Rings fiber laser engraving machine

 

 

 

Now,there are so many customers want to mark rings.

But actually,there are different kinds of rings,so when want the marking machine,pls let us know the details.

Firstly,jewelry rings.The material is gold,silver,brass,etc.the size usually be about 10mm,we can mark inside and outside of the rings.

Logo,letters,numbers marking,engraving.It is no problem.

And usually,jewelry customers also need to mark bracelets,usually size no more than 65mm.We have one special rotary,which can mark rings and bracelets in one rotary,can save a part of cost.

Secondly,bird rings.The material is stainless steel,aluminum,plastic,etc.And there are different sizes of the rings.

Usually we mark several pieces in one time,like 10 pieces fixed on one cylinder,then mark one by one,can help customers improve working efficient.

For stainless steel,aluminum,absolutely no problem.For plastic rings,as we known,plastic is a complicated material,if the components is a little different,then the marking effect will be also different.So it is better to send us some samples for testing.We need to make sure machine can do your work.

Thirdly,some irregular rings.Then pls tell us the size,picture,the marking position,the marking content.

Inside and outside rings marking is also no problems, need you adjust the rotary angle, our engineer online will teach you how to do, so don’t worry about the operating.

We try to provide the suitable solution.

Any questions,just contact us.

Email:xintian126@xtlaser.com

Whatsapp&wechat“0086 17852254044

Stainless steel welding,handheld fiber laser welder-Jill

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Stainless steel brass aluminum welding,handheld fiber laser welder-Jill

handheld fiber laser welder,it is easy to move.

It can welding Stainless steel, middle steel, carbon steel, aluminium sheet, iron plates, brass, steel, galvanized sheet and plates, other sheet metals and metal tubes.

1.Firstly,Advantage of xt laser welder.

1).Firstly,Laser welding gun weight is light,easy to move.
2).Secondly,Compact size , save floor space, easy to move.
3).Thirdly,IPG/Raycus/Maxphotonics laser source, good quality , 100000 hours life span.
4).And also,Environment-friendly , protect operator health.
5).And Fashion outlook .
6).And wobble welding function.

2.Secondly,Welding machine picture.

handheld fiber laser welder

 

 

 

 

3.Thirdly,Handheld welding gun.

handheld fiber laser welder

 

 

 

 

 

 

 

 

 

4.And also,Welding videos FYI.

https://youtu.be/appkDxaXXsA

https://youtu.be/30jjfMJCAM8

https://youtu.be/i-E_KmPJALU

https://youtu.be/W6IbPqn51hg

https://youtu.be/2Yy3vZt8y2Q

 

5.And also,Welding machine power.

1kw,1.5kw,2kw.

 

6.Next,Laser source.

Top and most popular brand is IPG/Raycus/Max.

IPG is Germany brand laser source,so the performance is the best.However,cost is also the most expensive.

Raycus and Max is top China brand,Raycus has bigger market share in the laser market.

Because Raycus found earlier than Max.

Advantage of Max source is its voltage.

1kw,IPG/Raycus/Max,support Single phase 220V.

1.5kw,IPG/Max support 220V,Raycus support 3 phases 380V.

2kw,IPG/Raycus/Max,support  3 phases 380V.

 

More questions just let us know.
Jill from XT LASER
E: xintian143@xtlaser.com
WhatsApp&Wechat&Mobile: +86 130 4603 3839
Skype: lasermachine01

Chinese laser metal cutting machine’s advantages-Wendy

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Chinese laser metal cutting machine’s advantages

1. High cutting precision: cnc laser metal cutting machine’s positioning accuracy can be 0.05mm. Repeating positioning accuracy can be 0.03mm；

2. Narrow cutting gap of cnc laser metal cutting machine: laser beam can be focused into the small light pot. The focus point can be reached into  high power density. It can melt the cutting materials quickly, and the evaporation hole will be formed. With the relative movement of laser beam and materials, the hole will has the quite narrow cutting gap. The cutting width is the 0.10-0.20mm.

3. Smooth cutting edge of cnc laser metal cutting machine. These is no rough edge, and the cutting roughness is within Ra6.5.

4. High cutting speed of fiber laser cutting machine: The cutting speed can reach 10m/min. The biggest re-positioning speed can be 30m/min. It is fater than line cutting.

5. High quality of cnc laser metal cutting machine: zero contacting, the cutting edge has narrow cutting effects. So there is no heat deformation. The cutting gap is no need to second time processing.

6. No harm for the processing piece: There is flexible tooing is good. It can cut any images, and can cut any plate materials and others.

7. Without reflecting of cutting size: The cutting head will not contact the materials surface. It will not hurt the cutting piece.

8. Saving the mould investment: Fiber laser processing is no need the mould, and without the mould consumption. Then it can save the mould changing time. And it will save the processing cost. It will be convenient for the big product processing.

 Contact info:cnc laser metal cutting machine
Email: xintian112@xtlaser.com
Whatsapp: 0086 13176671529
Skype: XT Wendy Ning