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Popular fiber laser cleaning machine-Teresa

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Popular fiber laser cleaning machine

Popular fiber laser cleaning machine.

Laser cleaning is widely in various industries, such as shipping, auto parts, rubber mould, high-end machine tool, tire mould, rail, environmental protection and other industries.

Advantages:

Firstly,Non-contact cleaning, without damage to parts matrix.

Secondly, Precise cleaning, with accurate location, precise size and selective cleaning.

Thirdly,No chemical cleaning fluid, no consumables, safe and environmental protection.

Fourthly,Simple operation, the power can be charged, and the automatic cleaning can be realized by hand or with the manipulator.

Fifthly,Cleaning efficiency is very high and saving time.

Finally,The laser cleaning system is stable and little maintenance requirement. 1.2 Laser cleaning application

Some notes about machine using:

  1. When the laser cleaning machine is working,Do not point the laser output head to the orientation of the person, and do not make the laser output head from illuminating the surface of the high anti-material (such as copper, aluminum, mirror stainless steel and other surface reflective materials).
  1. Wear labor protection articles as required, and wear protective glasses that meet the requirements in the vicinity of the laser beam.
  1. If the laser does not shut down normally, the next opportunity is in the alarm state, which will affect the life of the laser. Life. Check whether the laser function button switches need to reset before starting the machine.

So if you are looking for rust,paint,oil,dust,etc cleaning machine.The laser cleaning machine is more suitable for you now.

It is better to send us  your products sample pictures,then we can help you to make sure the machine can do your work or not.

And if you  have time,you can tell us how many pieces you want to clean,we need to confirm the power.

Any questions,we can have a further discussion.

Contact us.

Email:xintian105@xtlaser.com

Whatsapp:+8615006829603

Fiber laser cleaning machine,rust removing laser machine-Jill

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Fiber laser cleaning machine,rust removing laser machine-Jill

For rust removing laser machine.there is 100w,200w,300w,500w,1000w fiber laser cleaning machine.

Different watt suitable for different field industry application.200w is the best seller now.100w laser light is too weak.

 

1.Machine picture

100w rust removing laser machine

 

 

 

 

 

 

 

 

 

 

200w rust removing laser machine

 

 

 

 

 

 

 

 

 

 

2.Cleaning machine HS Code

8479 8190 00

8479 is universal in the international cucstoms.

So you can research the tariff with the code 8479.

 

3.Machine dimension

100w:

(L*W*H) 79*77*111cm.

N weight:80kgs,G weight:120kgs

200w:

(L*W*H) 122*99*132cm.

N weight:200kgs,G weight:266kgs

 

4.Fiber laser cleaning machine application:

Firstly,Microelectronics field:

semiconductor components, microelectronic devices, memory templates, etc .;

Secondly,Cultural relics protection field:

stone carving, bronze, glass, oil painting and mural, etc .;

Fourthly,Abrasive cleaning:

rubber molds, compound molds, metal molds, etc .;

And also,Surface treatment:

Hydrophilic treatment, treatment of weld before welding, etc.

Fifthly,Paint removal, rust removal:

aircraft, ships, weaponry, bridges, metal pressure vessels, metal pipes, etc .;

Aircraft parts, electrical product parts, etc .;

And Others:

urban graffiti, printing cylinders, building exterior walls, nuclear industry, etc .;

 

5.When you buy fiber laser cleaning machine,how to choose suitable machine watt?

Only need to know 2 points:

Firstly.What would you like to clean?Rust or Painting?

Secondly,How many thickness?

 

6.Machine cleaning explanation example

For example,for 0.5mm rust or painting,Painting is more difficult to clean.

Fiber laser cleaning machine is suitable to clean the thickness less than 1mm.

1)Rust

For the same thickness rust,the higher power,the higher cleaning efficiency.

Cleaning efficiency as follow:

As per experience,real cleaning efficiency (based on 0.2mm rust thickness)
100w:1m2/hour
200w:3-5m2/hour
300w:10m2/hour
500w:15m2/hour

For rust removing,it depends on the rust Compactness.If it is relatively dense,we had better to choose higher watt.This also depends on the experience.Usuall 200w is good.

2)Painting

For painting,it depends on the thickness.

200w can clean the thickness less than 30μm(0.030mm)

500w less than 100-150μm(0.1-0.15mm)

For 3mm painting cleaning,you have to use the compound cleaning.Compound cleaning is not suitable to be handheld.

You can choose to connect with the robot.

3)Oil

For thick oil,such as Motor oil,it is very easy to be Instantaneous gasification.  You had better to wipe it with a rag firstly.

For the High-speed rail cleaning,cruise ship cleaning,we will share more in the next article.For more information,you can also contact us here.
Jill from XT LASER
E: xintian143@xtlaser.com
WhatsApp&Wechat&Mobile: +86 130 4603 3839
Skype: lasermachine01

Principles and advantages of laser cleaning technology（2）–Winnie

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Laser cleaning has the characteristics of no grinding. Non-contact, no thermal effect and suitable for objects of various materials, etc.  And is considered to be the most reliable and effective solution.

1 Laser cleaning principle

Laser irradiation on the surface of the object to be cleaned can produce at least three effects:

(1) Thermal expansion effect

That is, the difference in absorption coefficient of a certain wavelength of laser energy between the substrate and surface contaminants is used to cause the substrate material and surface dirt to absorb energy to generate thermal expansion. When the expansion force of the dirt is greater than the adsorption force of the dirt on the substrate. The dirt will separate from the object surface;

(2) Photolysis or phase change of molecules

The laser can achieve a high concentration of energy in time and space. The focused laser beam can produce high temperatures of thousands of degrees or even tens of thousands of degrees near the focus. Causing the dirt to evaporate, vaporize or decompose instantly;

(3) Vibration of laser pulse

The high-frequency pulse laser use to irradiate the surface to clean. The laser beam can generate ultrasonic vibration on the solid surface to generate mechanical resonance to vibrate the dirt layer or condensate.

2 Advantages of laser cleaning

 

More environmentally friendly: No chemicals or cleaning fluids need. Firstly the cleaned waste is basically solid powder, small in size, easy to store, recyclable, and non-photochemical reaction, and no pollution.
Good effect: laser cleaning has no grinding, non-contact, no thermal effect, will not produce mechanical force on the object to clean, will not damage the surface of the object, will not damage the substrate, and will not produce secondary
Easy to control: The laser can transmitte through the optical fiber, cooperate with the robot to achieve long-distance operation, and can clean the complicated parts that are difficult to reach by traditional methods. Finally this feature also makes the safety of the operator in some dangerous places more secure.
Widely used: laser cleaning can remove various types of contaminants on the surface of various materials.  Then achieving a degree of cleanliness that cannot achieve by conventional cleaning. So it can also selectively clean contaminants on the surface of the material without damaging the surface of the material.
Low cost: The initial investment of the laser cleaning system is high, but it also can use stably for a long time. And the service life is up to 10 years. The operating cost is low. The speed is fast, the efficiency is high, the time is save, and the return on investment can quickly obtaine. In the long run, so the cost ratio Traditional cleaning methods are lower.

Principles and advantages of laser cleaning technology（1）–Winnie

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In industrial cleaning, traditional cleaning has a variety of cleaning methods, mostly using chemical agents and mechanical methods for cleaning.

There are mainly mechanical cleaning method, chemical cleaning method and ultrasonic cleaning method. At present, these three cleaning methods dominate the cleaning market in China, but their application is greatly restricte under the requirements of environmental protection and high precision.

Mechanical cleaning

Can not meet the high cleanliness cleaning requirements, easy to damage the surface area of the workpiece being cleaned.

Chemical cleaning method

It is easy to cause environmental pollution, and the degree of cleanliness obtained is also very limite. Especially when the dirt composition is complex, multiple cleaning agents must use to repeatedly clean to meet the requirements of surface cleanliness.

Ultrasonic cleaning method

Although the cleaning effect is good, the cleaning of sub-micron dirt particles is powerless. The size of the cleaning tank limits the scope and complexity of the processed parts, and drying the workpiece after cleaning is also a major problem.

Due to the increasing awareness of environmental protection and safety. The requirements of national environmental protection regulations are becoming more and more strict. And the types of chemical drugs that can use in industrial production cleaning will become fewer and fewer. In this case, the laser cleaning technology is gradually replacing the traditional cleaning technology due to its unmatched advantages.

Fiber laser metal cleaning machine-Wendy

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Fiber laser metal cleaning machine

Fiber laser metal cleaning machine

Laser cleaning can be not only to clean organic contaminants, but also to clean inorganic materials.Which including metal corrosion, metal particles, and dust.

Firstly, mold cleaning:

With the laser cleaning method, it is flexible in use. Because the laser cleaning method can connect the optical fiber to the dead part of the mold for cleaning, it is easy to use.

As the rubber does not gasify, it will not produce poisonous gases, which will affect the safety of the working environment. The technology of laser cleaning tire molds has been widely in the tire industry in Europe and America. Although the initial investment cost is high, the benefits obtained in saving standby time, avoiding mold damage, working safety.

Secondly. Weapon and equipment cleaning:

Laser cleaning technology is widely in weapon maintenance. The laser cleaning system can quickly remove rust and pollutants and automate cleaning. The use of laser cleaning not only has a higher degree of cleanliness than the chemical cleaning process.It but also has little damage to the surface of the object.

Thirdly, aircraft old paint cleaning:

The European laser cleaning system has long been in the aviation industry. The surface of the aircraft need repainting after a certain period of time. The traditional mechanical paint method is easy to cause damage to the metal surface of the aircraft, and brings hidden dangers to safe flight.

Fourthly. Cleaning of the external walls of buildings:

It can effectively clean all kinds of pollutants on various kinds of stone, metal and glass, and is many times more efficient than conventional cleaning.

Fifthly. Cleaning in the electronics industry

The electronics industry uses lasers to remove oxides: The electronics industry needs high-precision decontamination, which is particularly suitable for laser doxidation. Laser cleaning can meet the requirements of use, and the efficiency is very high. Only one laser beam is for one pin.

Sixthly. Precise cleaning in precision machinery industry:

The precision machinery industry often requires parts for lubrication.usually chemical methods, while chemical cleaning often still has residues. Laser can completely remove the esters and mineral oil without damaging the surface of the parts.

The main method of laser cleaning

There are four main laser cleaning methods:

Firstly, laser dry cleaning method, which uses pulse laser direct radiation decontamination

Secondly, laser and liquid film method, that is first deposit a layer of liquid film on the substrate surface, and then use laser radiation to decontamination

Thirdly, The method of laser and inert gas. when laser radiation is applied, the surface of the substrate is blown with an inert gas.

If you want to know more,just contact us:

Email:xintian112@xtlaser.com

Whatsapp:+86 131 7667 1529

Advantages of fiber laser surface preparation when laser cleaning-Sophia

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Advantages of fiber laser surface preparation when laser cleaning

There are many advantages of a fiber laser-based approach to surface preparation when laser cleaning, we have listed some of the advantages below:

Firstly, Chemical free :

And, no chemicals are used with a laser-based approach. Chemicals introduce their own risks such as corrosion, damage to substrate materials, discolouration, toxicity, waste products
Secondly, Contactless approach :

There is no need for contact to be made with the material when the surface is being prepared. This reduces risk to the material and the user, the only contact is remotely via the laser beam
Thirdly, Minimal residue :

Apart from a little dust (which might not even arise), there is no residue with fiber laser preparation treatment whereas traditional approaches can have waste by-products, such as chemical slurries
No corrosion :

Relating to the use of chemicals is corrosion. With a fiber laser there is zero % chance risk of any form of corrosion damage to the material lying underneath the surface
No tooling :

Then apart from the laser itself there is no tooling required (e.g. power tools, blasting equipment, etc.)
Precision and control :

No other method offers such precision and control. The laser operator controls exact depth and surface contaminants are carefully removed layer by layer
Speed :

Lasers prepare surfaces very fast, in a time-pressured world this is an important benefit, especially when compared to manual methods, which are time-consuming and therefore expensive on labour
Organic :

Moss, fungi and any other living organisms
Oxidation:

Most typically rust and various stains

 

Fiber laser metal rust cleaning machine-Wendy

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Fiber laser metal rust cleaning machine

Fiber laser metal rust cleaning machine

Laser cleaning can be not only to clean organic contaminants, but also to clean inorganic materials.Which including metal corrosion, metal particles, and dust.

Firstly, mold cleaning:

With the laser cleaning method, it is flexible in use. Because the laser cleaning method can connect the optical fiber to the dead part of the mold for cleaning, it is easy to use.

As the rubber does not gasify, it will not produce poisonous gases, which will affect the safety of the working environment. The technology of laser cleaning tire molds has been widely in the tire industry in Europe and America. Although the initial investment cost is high, the benefits obtained in saving standby time, avoiding mold damage, working safety.

Secondly. Weapon and equipment cleaning:

Laser cleaning technology is widely in weapon maintenance. The laser cleaning system can quickly remove rust and pollutants and automate cleaning. The use of laser cleaning not only has a higher degree of cleanliness than the chemical cleaning process.It but also has little damage to the surface of the object.

Thirdly, aircraft old paint cleaning:

The European laser cleaning system has long been in the aviation industry. The surface of the aircraft need repainting after a certain period of time. The traditional mechanical paint method is easy to cause damage to the metal surface of the aircraft, and brings hidden dangers to safe flight.

Fourthly. Cleaning of the external walls of buildings:

It can effectively clean all kinds of pollutants on various kinds of stone, metal and glass, and is many times more efficient than conventional cleaning.

Fifthly. Cleaning in the electronics industry

The electronics industry uses lasers to remove oxides: The electronics industry needs high-precision decontamination, which is particularly suitable for laser doxidation. Laser cleaning can meet the requirements of use, and the efficiency is very high. Only one laser beam is for one pin.

Sixthly. Precise cleaning in precision machinery industry:

The precision machinery industry often requires parts for lubrication.usually chemical methods, while chemical cleaning often still has residues. Laser can completely remove the esters and mineral oil without damaging the surface of the parts.

The main method of laser cleaning

There are four main laser cleaning methods:

Firstly, laser dry cleaning method, which uses pulse laser direct radiation decontamination

Secondly, laser and liquid film method, that is first deposit a layer of liquid film on the substrate surface, and then use laser radiation to decontamination

Thirdly, The method of laser and inert gas. when laser radiation is applied, the surface of the substrate is blown with an inert gas.

If you want to know more,just contact us:

Email:xintian112@xtlaser.com

Whatsapp:+86 131 7667 1529

Why is this process better than more traditional methods?-Sophia

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Why is laser cleaning better than more traditional methods?

A key question that we are frequently asked is “How does laser cleaning work differently to the other more traditional methods?”. There are some key problems that lasers have helped to address and solve.

Firstly, other methods were contact processes, meaning they were abrasive and damaging to the materials that they were working with. Take media blasting, for example, which essentially acts like a pressure washer, but with pressurised air, to blast a material until it is clean. It gets the job done, but it often affects the material that you don’t want to damage below!

Laser cleaning, on the other hand, is non-contact and non-abrasive, and so will only irradiate the material that you want to get rid of. This makes the process in particular, ideal for cleaning intricate and textured materials.

You also have a great deal of control over the beam, meaning you can achieve the desired depth that you want to.

Further to this, you can irradiate the whole surface layer of a material. Or a much thinner layer, say the topcoat of paint, but not the primer below. Or, should you wish, you can just clean a very small section. If using another process which simply blasts the material, it is hard to enjoy such a high level of control.

One of the key benefits in the way that laser cleaning works is that not much waste is left over due to the irradiation process; the substrate is simply vaporised rather than left as waste. The majority of the waste that is left over comes as dust particles. And it can be easily collected and removed by the user.

How does laser cleaning work?-Sophia

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How does laser cleaning work?

Laser cleaning is one of the more modern versions of the cleaning process. And it has rapidly replaced more traditional methods such as dry-ice blasting or media blasting. Due to the numerous benefits that it provides.

It offers these benefits as it works in a significantly different way to the processes that have preceded it.

Furthermore, using a fiber laser as the medium also works in a much different way to other types of laser cleaning methods.

We have explored this in more detail below. And we have explained why fiber laser cleaning is the most efficient, safe and cost-effective cleaning solution on the market.

The aim of this process is simple; to clean the surface of a material (e.g. metal) that it is working with.

So how does the process actually work? A laser beam is pulsed at the surface of a material, irradiating and vaporising the layer until the desired depth of ablation has been reached. The pulse’s output power and wavelength can be controlled, offering the user a great deal of control when it comes to vaporising a material’s surface with a high degree of accuracy.

How does the vaporisation work? The contaminants that are on the surface layer of the material, such as the rubber or paint, absorb the beam as it is directed at it. The heat of this beam quickly irradiates this material.

 

Why does metal need to be laser cleaned-Sophia

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Why does metal need to be laser cleaned?

There can be many reasons that laser cleaning needs to be used on metals. And you’ll find it being used in everything from the aerospace to the food manufacturing industry. It’s used for applications such as:

Cleaning baking trays
Preparing metals for welding treatment
Removing paint from a selected area
Removing traffic film and dirt from planes, buses, etc.
Benefits of using fiber lasers on metals
A fiber laser will offer you a great deal of control, and so the ablation depth that you wish to reach can be achieved with a high degree of accuracy. Given this high degree of accuracy, fiber lasers are the perfect process for working with micro applications, which has become more and more of a necessity in the modern climate of parts and pieces getting ever smaller and more intricate.

It is also non-contact, and therefore non-abrasive, process, and so no unnecessary or unwanted damage will be caused to your metal. This is something that more traditional cleaning methods, such as media blasting, have struggled with.

 

Finally, fiber lasers are highly efficient, enjoying much longer operational lives than other cleaning methods, and even other laser methods.